ECG for T5 fluorescent lampsTechnical GuidelineMay 2005Electronic ControlGear to operateT5/Ø 16 mmfluorescent lampsECG to operateT5-fluorescent lampsF
9 ballast is responsible for preheating the lamp electrodes, for sufficient ignition voltage and for limiting the lamp current. 1.4 Different Princip
10 life. Electronic Control Gear improve the efficiency and the lamp life of fluorescent lamps significantly. 1.7 Ignition of Fluorescent Lamps Prio
11 1.12 OSRAM ECG Milestones • For the first time in 1995, T5- fluorescent lamp systems with Cut-off-technology have been introduced to the market.
12 2. Product Features 2.1 Lighting Comfort • Flicker-free ignition • Pleasant, flicker-free light with no stroboscopic effects due to high frequen
13 In detail: • Safe shutdown of the power supply to defective lamps or at the end-of-life due to End-of-Life detection according to Test 2 S
14 load distribution) - unstable power supply (for example some countries in Far East) 2.4.2 Possible Implications due to Overvoltage It is calle
15 2.4.6 Supply Voltage for QT with 30 mm height Valid for: QT-FH MULTIWATT and QT-FQ Recommended voltage range for continuous operation AC voltage
16 Replace both lamps, take out the lamp replaced first and refit it. Provided lamp and ECG are o.k. both lamps should then light. 2.5.1 Lamp igniti
17 • Parallel circuit of lamps operated with multi-lamp ECG ≠in general single-lamp operation possible • Parallel circuit of lamps, but no single-la
18 2.8 Power Factor λ For all electric loads, the power factor λ is the ratio of effective power (Peff = voltage x effective current) to apparent pow
1 Contents 1. Introduction...6 1.1 History...
19 2.9 ECG Imprint 2.10 Reliability Besides component specification and quality their failure rate is significantly related to the operating temperat
20 ECG provided by the manufacturer under consideration of the thermal load of electronic components. 2.13 Thermal influences of the system compone
21 2.14.1 Advantages for Users The following advantages for users arise from cut-off technology: 6-10 % higher luminaire efficiency highest lam
22 system. The cut-off of the permanent filament heating after lamp ignition is an advantage. Further the values of the horseshoe curves also indica
23 material and everything coming in contact with the ECG lamp terminals must be layed out according to U-OUT. OSRAM, as manufacturer, takes care that
24 2.18 Energie Efficiency Index EEI This label helps consumers identifying the energy consumption of a product. Usually, all Electronic control gear
25 does not make any statement with regards to the quality of labeled products. As a legal administration label without value for endusers it should n
26 3. ECG installed in Luminaire: Installations and Operation Instructions 3.1 Wiring Instructions 3.1.1 Cable Types Please pay attention to the vol
27 3.1.2.1 ECG in 30 mm height Typical values for Combi-Wiring terminals of ECG with 30 mm height are: a) Single-core cables These should have a cro
28 3.1.3.3 WAGO 251 – horizontal plug WAGO 251 – horizontal plug The contact can be released with the help of a small screw driver as Alternativel
2 2.15 End of Life (EoL acc. to T.2)...22 2.16 U-OUT ...
29 3.1.4 Insulation Depending on the type of terminal the length of insulation to be stripped from the ends of the cables is different. The exact valu
30 Wiring must comply with the latest versions of the relevant national standards. Cable entry through metal components should never be left unprotect
31 Harmonic number Proportion in % of the mains current of the fundamental wave (50 Hz) 2 2 3 30 x power factor(λ) 5 10 7 7 9 5 11 < n < 39 3
32 By using complex input filters it is possible to reduce these disturbances to a level well below the limits prescribed by the relevant standards.
33 a) without reflector b) with a metal reflector The resulting magnetic field strength in the near field and hence the effect on the environ
34 electromagnetic field. Serious problems can occur if, as described in Section xx, wiring instructions, the lamp cables that have high potential wit
35 Bad example The electrical connection between the ECG and the luminaire is poor. Unnecessary crossovers have been created leading to poorer and th
36 b) Louvre instead of a reflector The same applies to louvers as to reflectors. Louvres also have to be good electrical conductors and be con
37 „Hot wires“ are marked on the unit with the shorter cable length. For reasons of radio interference suppression and reliable starting, the “hot wi
38 “master luminaire” and between the ECG and the lamp in the “slave luminaire”. The following requirements apply to the physical arrangement of the t
3 3.9.2.1 Measuring Point Temperature tc...42 3.9.2.2 Ambient Temperature ECG : ta...43
39 Wiring 2-lamp QTi To obtain good radio interference suppression, the PE conductor and the line mains cables should not be lais parallel to the lam
40 3.8.1 General Information The functional earth in this arrangement restores the internal short circuit of the system. Î no interaction of the capa
41 functional earthing! 2.) Instruction manual The necessity of the functional earthing of an ECG due to EMI reasons is noted in the technical data
42 of T5/∅ 16 mm- fluorescent lamps FH®...HE and FQ®...FO have a very low thermal output, producing typically between 10 °C and 20 °C temperature ris
43 If, however, the temperature at the tc point is permanently 10 °C or more below the maximum, the expected service life of the unit will be approxi
44 At significantly lower or higher cold-spot temperatures than the specified temperature the electrical properties of the lamps change drastically a
45 significant change in temperature for some time). The supply voltage should be held constant at least throughout the entire measuring cycle at the
46 The test is performed on the wired luminaire without mains voltage and without lamps.
47 1. The test adapter is inserted behind the release lever of the 45°-plug-in terminals or, in the case of combi-wiring terminals, in the respective
48 3.11 ECG Operation for Luminaires of Protection Classes I and II In accordance with EN 60598, luminaires are grouped into protection classes accord
4 5.6.5 Dimensions...60 5.7 FAQ ...
49 • Conduct insulation test at 500 VDC; the leakage current should not exceed 0.25 mA. • Carry out high voltage test at 1.5 kV AC/50 Hz. This volt
50 3.13.3 Three-Phase Operation Tthe proper connection of the N conductor is very important in an installation for even load distribution in a three-p
51 3.15 RCDs / Fault Currents In the case of ECGs with protective earth (PE) connections, both the high short duration starting current and the small
52 • Before the equipment is put into operation, make sure that the N conductor is correctly connected! • During operation do not disconnect the N
53 4. Lamp Wiring 4.1 h = 21 mm 4.1.1 QUICKTRONIC® INTELLIGENT 1-lamp version 4.1.2 QUICKTRONIC ® INTELLIGENT 2-lamp version
54 4.1.5 QT-FQ F/CW 2-lamp version 4.2 h= 30 mm 4.2.1 QT-FH MULTIWATT 1- and 2-lamp version 4.2.2 QT-FH 3- and 4-lamp versi
55 4.2.3 QT-FQ 1-lamp version 4.2.4 QT-FQ 2-lamp version General Information: Technical data edition May 2005 are used fo
56 5. QUICKTRONIC® INTELLIGENT 5.1 Definition INTELLIGENT Electronic Control Gear of OSRAM labelled with this sign are realised in µController techno
57 • Less stock keeping of luminaires (approx. 50 % less types) • Change of lumen output possible at any time simply by replacing the lamp • No wr
58 5.6.2 Resistance to Overvoltage up to 400V Usually, electronic control gear work with input voltages between 220 V and 240 V in a standard three-ph
5 7.5.3 Luminaire Optimisation...76 7.5.4 Maximum luminous flux for FH…HE fluorescent lamps ..
59 5.6.3.2 Compact and Circular lamp types 5.6.4 Wiring All single-lamp or two-lamp versions of QTi have identical wiring no matter if dimmable with
60 5.6.5 Dimensions Harmonised and identical dimensions for all 1-lamp and 2-lamp QTi is another product feature increasing the flexibility in luminai
61 6. Special Applications 6.1 Outdoor Application If you intend using electronic control gear for T5/∅ 16 mm- fluorescent lamps in outdoor luminair
62 In summary, we can say that the ECG should be installed in such a way that spray, water drops and condensation cannot enter the ECG and that moistu
63 control gear. Therefore, a direct comparison with conventional control gear (chokes) does not make sense. In T5 luminaires, the electronic control
64 Solving this problem with an appropriate housing design and/or type of installation for the luminaire (forced cooling, increased convection effect)
65 interference levels generated by luminaries fitted with ECGs are generally lower than those generated by the connecting cables between the luminair
66 economically due to the high luminous efficacy of T5/∅ 16 mm-fluorescent lamps operated with QUICKTRONIC® control gear. The following electro-tech
67 6.5.1 Different criteria for lighting Safety lighting for escape route Antipanic Lighting Safety Lighting for workplaces with special danger Illu
68 6.5.2 Wiring diagrams for emergency lighting units Exemplary wiring diagrams for emergency lighting units Subject to change without any notes O
6 1. Introduction 1.1 History The development of linear fluorescent goes back to the thirties of the 20th century. The diameter of 51mm was very vol
69 6.5.2.3 Wiring diagram QT-FH 3x14 CW with emergency lighting component from OMNITRONIX 6.5.2.4 Wiring diagram QT-FH 4x14 CW with emergency
70 damage as a result and also prevents possible damage to the electronic control gear. General Switchover from mains supply to emergency supply and v
71 Lamps or FQ®…HO-lamp in one length. If there is a mix-up of fluorescent lamps in the luminaire, this can cause problems. Effects on the system: T
72 7. Appendix 7.1 Overview of Maximum Cable Lengths The following tables give an overview of the maximum cable lengths of QUICKTRONIC® ECGs for T5
73 7.1.5 QT-FQ…F/CW -21 mm height- ECG-type Sequence PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 QT-FQ 1x24-39 F/CW 1-7 2 2 1 1 QT-FQ 1x54 F/CW 1
74 QUICKTRONIC® 30mm height Max. number of ECGs with automatic circuit breakers Ip[A] TH [µs] 10A 16A QT-FH 1x14-35 CW 20 210 17 28 QT-FH 2x
75 7.5.1 Recommended Minimum Distance between Lamp and Reflector The maximum recommended base temperature of 120 °C may never be exceeded (see Sect
76 7.5.3 Luminaire Optimisation With the mentioned measuring principle the best correlation between ambient temperature and cold spot temperature of t
77 8. Troubleshooting Tips 8.1 General 1) ECG in constant operation (24 hours) Recommendation: Installations with ECGs operating 24 hours a day s
78 If a QUICKTRONIC®-ECG for T5/∅ 16m m-fluorescent lamps is operated over long periods on a supply voltage greater than 280 V it may fail as a result
7 In 1996, the T5 lamp family was completed with the types of higher lumens than volume FQ®…HO (High Output)-fluorescent lamps. They are available in
79 mercury available to generate UV radiation. This can be remedied by installing a thermal tube in the luminaire. The effect always or nearly always
80 8.5.2 Brief Glimmer Problem: Lamp does not start but there is a brief glimmer from one or both lamp (i.e. the protective circuit in the ECG has re
81 Possible cause: f) Changeover times and voltage levels are outside recommended tolerances for emergency lighting systems with changeover betw
82 Possible cause: b) The temperatures at the measuring point on the ECG or at the cool spot on the lamp(s) are exceeded (for a brief description o
83 8.5.5 Fault in other electrical equipment Problem: Fault in other electrical equipment, particularly radio and television receivers Possible cau
84 9. Lamp-ECG Combinations 9.1 FQ®...HO-Fluorescent Lamps Lamp ECG type LxWxH [mm] PSys [W] lm 1-lp FQ® 24W QTi 1x14/24/21/39 360 x 30 x 21 2
85 9.2 FH®...HE-Fluorescent Lamps Lamp ECG type LxWxH [mm] PSys [W] lm 1-lp FH® 14W QTi 1x14/24/21/39 360 x 30 x 21 18 1200 QT-FH 1x14-35…
86 Lamp ECG type LxBxH [mm] PSys [W] lm 1-lp FC® 40W QT-FQ 1x39…CW 360 x 30 x 30 42 3200 QT-M 1x26-42…S 103 x 67 x 31 44 3200 2-lp FC®
87 10. Tender Documents See www.osram.com/ecg/tender-documents 10.1 QUICKTRONIC® INTELLIGENT QTi µProzessor controlled ECG to operate T5/∅ 16 mm
88 QT-FH 1x14-35/230-240 CW QT-FH 2x14-35/230-240 CW Geometry: 360 x 30 x 30 mm³ Automatic restart after lamp replacement ECG-lifetime: 50.000 h wit
8 Consecutively the important data of the FH…HE, FQ…HO and FC fluorescent lamps are shown. 1.2.1 High Efficiency FH®…HE type length [mm] lumens at t
89 11. Index Technical data are subject to change without any notes. Printed data in this edition replace previous. Ambient Temperature 3.9.2 A
90 Lamp Failure 2.6 Lamp Temperature 3.9.3 Lamp-ECG-Combination 7.4 ; 9 ff Leakage Current 3.16 Lifetime 2.12; 3.9.1 Lighting Comfo
91 VDE-EMC sign 2.8; 2.17.2 VDE-sign 2.19 Voltage Range 2.4 Voltage Resistance 3.13.4 ; 3.17 Wiring Diagrams 3.1 ff; 6.1.1
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