Sharp R-21HC Manuale di Servizio

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R-21HC
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ...............................................................................................................................3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION ..........................................................................................................................................................6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................ 10
CONTROL PANEL...............................................................................................................................................16
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 19
PICTORIAL DIAGRAM ........................................................................................................................................26
CONTROL PANEL CIRCUIT .............................................................................................................................. 27
PRINTED WIRING BOARD .................................................................................................................................28
PARTS LIST ........................................................................................................................................................ 29
PACKING AND ACCESSORIES .........................................................................................................................31
S7813R21HCP//
R-21HC
LIGHT DUTY
COMMERCIAL
MICROWAVE OVEN
MODEL
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
1000W/ R-21HC
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TIME GUIDE FOR ONE SERVING
15 - 30 sec.
Bagel, Roll
Muffin, Pastry
Pie Slice
30 - 60 sec.
Hot Dog
Pizza Slice
Small Sandwich
1 - 2 min.
Beverage, Soup
Large Sandwich
Popcorn, 1.5 oz.
2 - 3 min.
Casserole, Stew
Chili, Chowder
Popcorn, 3.5 oz.
With the door closed,turn the timer to 
the desired time. Oven will begin 
operating immediately.
To shut oven off manually,return timer
to "0".
INSTRUCTIONS
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Sommario

Pagina 1 - SERVICE MANUAL

R-21HCIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should be used.W

Pagina 2 - BEFORE SERVICING

R-21HC8DESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by grasping the door handle, refer toFigure D-1.When the door handl

Pagina 3 - WARNING TO SERVICE PERSONNEL

R-21HC9TROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.When trouble

Pagina 4

R-21HC10B POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharge high v

Pagina 5 - SERVICE MANUAL

R-21HC11TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open

Pagina 6 - GENERAL INFORMATION

R-21HC12TEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open

Pagina 7 - OVEN DIAGRAM

R-21HC13H BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open t

Pagina 8 - OPERATION

R-21HC14TEST PROCEDURESPROCEDURELETTERCOMPONENT TESTJ RELAY TESTb) At a certain LED, brightness is low.c) Only one LED does not light up.d) All or som

Pagina 9

R-21HC152) Open the door and block it open.3) Discharge high voltage capacitor.4) Follow the troubleshooting guide given below for repair.STEPS OCCURR

Pagina 10

R-21HC16DESCRIPTION OF LSILSI(IZA902DR)The I/O signal of the LSI(IZA902DR) are detailed in the following table.Pin No. Signal I/O DescriptionControl U

Pagina 11 - TROUBLESHOOTING GUIDE

R-21HC179 S0 OUT Digit selection signal.Signal is input to the anodes of the light-emitting diodes (LD1 - LD5).10 S1 OUT Digit selection signal.Signal

Pagina 12

R-21HCPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow the oven

Pagina 13

R-21HC181. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these parts, the f

Pagina 14

R-21HC19To remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Remove the five (5

Pagina 15

R-21HC20POWER TRANSFORMER REMOVAL6. Disconnect the main wire harness from the powertransformer.7. Remove the two (2) screws holding the transformer t

Pagina 16

R-21HC21COOLING FAN MOTOR REMOVALPOSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVALFigure C-2. Positive lock® connector1. Disconnect the power supply c

Pagina 17

R-21HC224. Install the fan blade to the shaft of fan motor by pushingthe fan blade with a small, light weight, ball peen hammeror rubber mallet.CAUTIO

Pagina 18 - CONTROL PANEL ASSEMBLY

R-21HC23CHOKE COVER1. Disconnect the power supply cord.2. Open the door slightly.3. Insert a putty knife (thickness of about 0.5mm) into thegap betwee

Pagina 19 - During cooking

R-21HC24Figure C-6. Door Disassembly7. Release two (2) pins of door panel from two (2) holes ofupper and lower oven hinges by lifting up.8. Now, door

Pagina 20 - SERVICING

R-21HC251. Disconnect the power supply cord.2. Open the door and block it open.3. Make sure that the smooth surface of the ceramic shelfface up.4. Mak

Pagina 21 - WARNING FOR WIRING

R-21HC26645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramORGGRYTHERMAL CUT-OUT125˚C(OVEN)OVEN LAMP & SOCKETTHERMALCUT-OUT145°C(MAG.)F

Pagina 22 - MAGNETRON REMOVAL

R-21HC27645123645123ABCDEFGHABCDEFGHFigure S-2. Control Panel Circuit+–+–+–+–A 5A 3A 1COMNOCOMNONOFUSE1C2 2.2µ/160VAC R10 100k 1/2w R63 4.7k SW1LD16D8

Pagina 23 - ANTENNA MOTOR REMOVAL

R-21HC1WARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowing parts

Pagina 24 - POWER SUPPLY CORD REPLACEMENT

R-21HC28645123645123ABCDEFGHABCDEFGHFigure S-3. Printed Wiring BoardLD4LD3LD2LD1D70D71D72D78D79D80D81SW1ABCD75D76D77D84D83D82D85R70R71R72R73R7412345EE

Pagina 25 - DOOR PARTS REMOVAL

R-21HC29***∆*PARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked “*” are used in voltage more than 250V.REF. NO.

Pagina 26

R-21HC30∆∆∆∆∆∆∆∆∆∆∆REF. NO. PART NO. DESCRIPTION Q'TY CODER71 VRD-B12EF331J Resistor 330 ohm 1/4W 1 AAR72 VRD-B12EF241J Resistor 24

Pagina 27 - INSTALLATION OF CERAMIC SHELF

R-21HC31HOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MODEL NUMBER 2. RE

Pagina 28 - HIGH VOLTAGE COMPONENTS

R-21HC32645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS7-37-37-121-136-41-17-74-154-151-84-197-74-337-47-17-17-41-111-154-34-44-51-31-57-54-357-117

Pagina 29

R-21HC33645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSDOOR PARTSMISCELLANEOUSActual wire harness may be different from illustration.5-55-105-65-175-

Pagina 30

R-21HC34'98 SHARP CORP. (7S2.530E) Printed in U.S.ACOPYRIGHT © 1998 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication may be re

Pagina 31 - PARTS LIST

R-21HC2MICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitt

Pagina 32

R-21HC3SHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALLIGHT DUTYCOMMERCIALMICROWAVE OVENR-21HCFOREWORDThis Manual

Pagina 33 - Oven Cavity

R-21HC43-Pronged PlugGroundedReceptacle BoxGrounding Pin3-Pronged ReceptacleITEM DESCRIPTIONPower Requirements 120 Volts14 Amperes60 Hertz / Single ph

Pagina 34 - OVEN AND CABINET PARTS

R-21HC5OVEN DIAGRAM1. Back splash cover2. Side splash cover3. Oven light4. Ceramic shelf5. Control panel6. Cavity face plate7. Door latch openings8. D

Pagina 35 - MISCELLANEOUS

R-21HC6OPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosing the d

Pagina 36

R-21HC7SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. LIGHT UP DIAL ON.Figure O-2 Oven Schematic-Microwave cooking ConditionSCHEMATICNOTE: CONDITIO

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