The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before
4.0 Specifications 9 4.0 Specifications Description Inch Units Metric Units Cutting Width 37” 94.0 cm Clamp Opening 5-1/4” 13.3 cm Clam
5.0 Footprint 10 5.0 Footprint
6.0 Installation & Setup 11 6.0 Installation & Setup 6.1 Inspecting Shipment This machine has been carefully packed to prevent damage
6.0 Installation & Setup 12 Figure 2 Figure 3 Paper Deflector Left Arch End Cover Cable Tie Shipping Block
6.0 Installation & Setup 13 6.3 Re-Crating and Shipping Save the packing materials and braces. All packing blocks and hardware should be
6.0 Installation & Setup 14 6.6 Assembly: Standard Unless otherwise specified, the only items that have been disassembled for shipping are the
6.0 Installation & Setup 15 4. Remove the rear arch cover assembly. 5. Insert the table from the rear of the machine, through the arch
6.0 Installation & Setup 16 Figure 6 12. Install the forward and rearward lead screw covers using eight 1/4-20 x ½” button head cap screws, ei
6.0 Installation & Setup 17 Figure 8 14. Connect the tube from the blower to the plastic connector attached to the air channel cover on
6.0 Installation & Setup 18 can be removed for changing the oil and checking the oil level. The reservoir should be kept full at all times. Fi
F.370-B-O October 2007 CHAMPION 370 PAPER CUTTER Models XG & XT Sold and Serviced by
6.0 Installation & Setup 19 6.10 Three Phase Hook-Up The power source is connected to the cutter through the bottom of the power panel (r
6.0 Installation & Setup 20 Figure 12 NOTE: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL THE REMAINDER OF THIS MANUAL HAS BEEN THO
7.0 Champion 370 Diagram 21 7.0 Champion 370 Diagram
8.0 Operation 22 8.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING I
8.0 Operation 23 8.3 Making a Cut Place the paper against the backgauge and side guide. Press and release both cut buttons once to start the
8.0 Operation 24 Figure 14 Additional jogging aids can be purchased at your authorized Challenge dealer. (P/N A-12608-6) Always remove the joggi
8.0 Operation 25 8.8 Definition of Keys Figure 15 8.8.1 Backgauge Glide Control The backgauge glide control is used to manually position th
8.0 Operation 26 The SEND key is used to send the backgauge to any valid position. If an attempt is made to send the backgauge to an illegal positi
8.0 Operation 27 8.8.10 Arrow Keys The four arrow keys can be used in almost all screens. The arrow keys are primarily used for moving the c
8.0 Operation 28 The send mode is the first screen displayed after the backgauge is preset. From this screen the backgauge can be positioned with
1.0 Introduction 2 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, con
8.0 Operation 29 8.12 Maintenance Mode The maintenance mode is an area where many machine functions can be set
8.0 Operation 30 8.12.2.4 Knife Count The knife count parameter allows the operator to reset the knife alarm and the lube alarm. The knife alarm di
8.0 Operation 31 8.12.3.2 Sensor Data The Sensor Data function provides a list of computer inputs and outputs (proximity switches, etc.) alon
8.0 Operation 32 8.13.2 Copying a Job First, select a job to copy by moving the cursor up or down to the desired job number and press the soft-key “
8.0 Operation 33 make it impossible to cut at that position. Pressing both cut buttons on a position marked at a Loading Zone will prompt th
8.0 Operation 34 decrease the clamp pressure, or use the numeric keypad to enter a number from 0 to 15 (see Adjusting the Clamp Pressure section, pa
8.0 Operation 35 Use the up and down arrow keys to scroll through the possible layouts. The left display will show each choi
8.0 Operation 36 To insert a send value, press the soft-key “E” (Insert). This action moves all send values down and provides a blan
8.0 Operation 37 8.13.8 Label Cutting A label-cutting feature is also provided on the Champion XG. After providing the label quantity, size,
8.0 Operation 38 the send values will be automatically calculated and entered. The job will be complete and ready for use. To make changes, edit th
1.0 Introduction 3 TABLE OF CONTENTS 1.0 Introduction ...
9.0 Operating Tips 39 9.0 Operating Tips Use a jogging aid to align stock. This will reduce the chance of an accident by not having to re
10.0 Routine Maintenance/Adjustments 40 10.0 Routine Maintenance/Adjustments 10.1 Knife Care CAUTION: ! KNIFE SAFETY ! Knives are DANGEROUS!!!
10.0 Routine Maintenance/Adjustments 41 Figure 17 – Knife Changing Equipment 10.1.1 Knife Change The knife changing equipment shown in Figur
10.0 Routine Maintenance/Adjustments 42 Figure 18 9. Clear the table and put the empty knife scabbard on the table. 10. Grasp the knife lifter as
10.0 Routine Maintenance/Adjustments 43 Figure 19 3. Raise the knife bar. 4. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout p
10.0 Routine Maintenance/Adjustments 44 11. Insert the rest of the knife bolts and washers, snug tighten them, but don’t tighten completely. Be sur
10.0 Routine Maintenance/Adjustments 45 The machine seems to strain while cutting. This strain can be heard in the hydraulic motor. Th
10.0 Routine Maintenance/Adjustments 46 The following suggestions apply to those who can support only one set of knives. The bevel angle on the kni
10.0 Routine Maintenance/Adjustments 47 2. Position the false clamp plate under the clamp. The locator pegs should be positioned to the re
10.0 Routine Maintenance/Adjustments 48 Oil Hole in Knife Bar Grease Lead-screw Oil clamp cylinder pin on both sides of cylinder
1.0 Introduction 4 8.13 Job Mode...
10.0 Routine Maintenance/Adjustments 49 While lubricating, check pin locks to make sure they are in place and secure (Figure 20) there ar
10.0 Routine Maintenance/Adjustments 50 NOTE: Failure to change the oil when needed can damage the seals in the clamp and knife cylinders as well
10.0 Routine Maintenance/Adjustments 51 3. Place the suction line of the transfer pump into the breather cap hole. Place the pressure line
10.0 Routine Maintenance/Adjustments 52 3. Using a 3/16” hex wrench, turn one of the adjusting screws until you see a 1/16-1/8” beam. 4. Similar
10.0 Routine Maintenance/Adjustments 53 2. Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in
11.0 Program Log 54 11.0 Program Log It is always good practice to keep written records of important repeat jobs. In case a channel or the entire m
12.0 Channel Log 55 12.0 Channel Log It is recommended that you keep an abbreviated Channel Log and detailed Program Logs (copy this form) fo
13.0 Safety System Tests 56 13.0 Safety System Tests Machine manufacturer CHALLENGE Model _____________ Serial Number _____
Copyright © 1998-2009 by The Challenge Machinery Company. Printed in the USA. F.370-B-O October 2007
2.0 Safety 5 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one p
2.0 Safety 6 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the mea
2.0 Safety 7 !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las
3.0 Packing List 8 3.0 Packing List Part No. Description Qty. Basic Machine 1 Extension Side Tables: 16026 36” Steel Side Table (LH) 1 16
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