Sharp AR-810 Manuale di Servizio

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CONTENTS
Parts marked with ” are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SERVICE MANUAL
CODE: 00ZAR810//F1E
DIGITAL COPIER
AR-651
MODEL
AR-810
1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. COMPONENT LAYOUT & FUNCTIONS . . . . . . . . . . . . . . . . . . . . 2-1
3. COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. GENERAL OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. SCANNING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7. IMAGE PROCESSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8. LASER & OPTICAL UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. PAPER FEEDING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. PROCESS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11. DRUM/CLEANER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12. DEVELOPER UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13. TRANSFER/TRANSPORT UNIT . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
14. FUSER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
15. EXIT/REVERSING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
16. RADF (DOCUMENT FEEDER) . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
17. POWER SUPPLY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
18. PRINTED WIRING BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
19. UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 19-1
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1 2 3 4 5 6 ... 341 342

Sommario

Pagina 1 - SERVICE MANUAL

CONTENTSParts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts withspecified ones for maintaining t

Pagina 2

AR-651/810 SPECIFICATIONS 1 - 5(2) Selected magnification ratioa. AB seriesb. LT SeriesNote: Figures indicate the selected magnification ratios (%).

Pagina 3

AR-651/810 SCANNING SECTION 6 - 13(4) Original size is determined by the combination of the presence/absence of signals which are output ateach dete

Pagina 4 - CONTENTS

AR-651/810 SCANNING SECTION 6 - 14The reflection type photosensor is comprised of an infrared light emitting diode and a phototransistor. Ituses the

Pagina 5

AR-651/810 IMAGE PROCESSING 7 - 17. IMAGE PROCESSING7. 1. General DescriptionThe following diagram shows the process from scanning of the original

Pagina 6 - 1. SPECIFICATIONS

AR-651/810 IMAGE PROCESSING 7 - 27. 2. Image Processing Circuit7. 2. 1. General descriptionThe image of an original placed on the original glass i

Pagina 7 - 1.1.2. Basic specifications

AR-651/810 IMAGE PROCESSING 7 - 37. 2. 2. ConfigurationThe following diagram shows the image processing section of this copier.Configuration of ima

Pagina 8 - D. Paper

AR-651/810 IMAGE PROCESSING 7 - 47. 3. SLG Board (PWA-F-SLG-340)7. 3. 1. Features(1) The image processing ASIC on the SLG board is controlled by t

Pagina 9 - I. Magnification ratio

AR-651/810 IMAGE PROCESSING 7 - 50123456789 0123456789(b) FilteringThis function is enabled by a low-pass filter circuit and a high-pass filter circ

Pagina 10 - J. Counter display

AR-651/810 IMAGE PROCESSING 7 - 6(2) Image memory editingThis function performs editing such as enlargement/reduction, mirror imaging, etc. using th

Pagina 11 - L. Special functions

AR-651/810 IMAGE PROCESSING 7 - 77. 4. PLG Board (PWA-F-PLG-340)7. 4. 1. Features(1) The image processing ASIC on the PLG board is controlled by t

Pagina 12

AR-651/810 IMAGE PROCESSING 7 - 87. 5. Scanning SectionLight reflected from original surface is directed to the CCD which performs the opto-electro

Pagina 13 - O. Digital edit function

AR-651/810 SPECIFICATIONS 1 - 6K. Charger wire cleaningNote: The charger wire is cleaned.L. Special functionsCharger wire cleaning Automatic cleanin

Pagina 14 - Q. Environmental conditions

AR-651/810 LASER & OPTICAL UNIT 8 - 18. LASER & OPTICAL UNIT8. 1. General DescriptionThe laser optical unit radiates the laser beam onto t

Pagina 15 - V. Packing

AR-651/810 LASER & OPTICAL UNIT 8 - 2fØ lens 1fØ lens 2Laser emission unit1st laser diodeFinite focus lens2nd laser drive PC board2nd laser diod

Pagina 16 - Y. Automatic duplex unit

AR-651/810 LASER & OPTICAL UNIT 8 - 3[CAUTION]• Do not place reflective tools near the path of the laser beam.• Take off your watches, rings, br

Pagina 17 - A. Image quality

AR-651/810 LASER & OPTICAL UNIT 8 - 4(2) Polygonal motor unitThis unit consists of the polygonal motor, polygonalmirror and polygonal mirror cov

Pagina 18 - 1.3. Options

AR-651/810 LASER & OPTICAL UNIT 8 - 5(3) fØ lenses 1 and 2These two lenses perform the following adjustment on the laser beams reflected by the

Pagina 19 - 1.4. Supplies

AR-651/810 LASER & OPTICAL UNIT 8 - 6(5) Laser drive boardThis control board has the following functions:a. APC control function (adjusts dispar

Pagina 20 - 1.5. System List

AR-651/810 LASER & OPTICAL UNIT 8 - 7Fig. 8.3-2 shows a block diagram of the semiconductive laser control circuit. The semiconductive lasermonit

Pagina 21 - 2. 1. Sectional View

AR-651/810 LASER & OPTICAL UNIT 8 - 8(2) Remove 2 screws and take off the optical unitfixing stay.8. 4. Disassembly and Replacement[A] Laser fa

Pagina 22

AR-651/810 LASER & OPTICAL UNIT 8 - 9(3) Remove the laser fan motor.(4) Disconnect 3 connectors and pull out the laserunit.[C] Laser control P

Pagina 23

AR-651/810 PAPER FEEDING SECTION 9 - 19. PAPER FEEDING SECTION9. 1. General DescriptionThe paper feeding system is for transporting paper set on th

Pagina 24

AR-651/810 SPECIFICATIONS 1 - 7Sheet insertion mode Yes (following 2 modes)(1) White sheet insertion mode(2) Copy paper insertion modeWeekly timer Y

Pagina 25 - 2. 2. Electric Parts Layout

AR-651/810 PAPER FEEDING SECTION 9 - 2(1) Pickup rollerThese rollers draw paper off the stack from the bypass tray, cassette or tandem LCF and send i

Pagina 26

AR-651/810 PAPER FEEDING SECTION 9 - 3(10)Tray-up sensorThis sensor detects the tray position when the paper lift plate of the cassette and tandem LC

Pagina 27 - Rear side

AR-651/810 PAPER FEEDING SECTION 9 - 49. 3. Operation9. 3. 1. Operation of bypass pickup rollerWhen the bypass pickup solenoid is turned ON, the pl

Pagina 28 - [D] Transfer/Transport unit

AR-651/810 PAPER FEEDING SECTION 9 - 59. 3. 3. Paper separationThis model is equipped with a separation roller whichworks to prevent multiple paper

Pagina 29 - [E] Fuser unit

AR-651/810 PAPER FEEDING SECTION 9 - 69. 3. 4. General operation[A] From power ON to standby status(1) When the copier is turned ON, the tray-up mot

Pagina 30 - (F-1) Motor/Fan

AR-651/810 PAPER FEEDING SECTION 9 - 7[E] Tandem LCF(E-1) From power ON to standby status(1) When the copier is turned ON, the power is supplied to s

Pagina 31 - (F-2) Clutch/Solenoid

AR-651/810 PAPER FEEDING SECTION 9 - 8(E-2) Standby status(1) Trays detect the paper as described above, and the copier goes into the standby status

Pagina 32 - (F-3) Sensor/Switch

AR-651/810 PAPER FEEDING SECTION 9 - 9b) Call for service(1) When the tandem LCF tray-up sensor is not turned ON even through a specified time has pa

Pagina 33 - (F-4) PC board

AR-651/810 PAPER FEEDING SECTION 9 - 109. 4. Drive Circuit for Tray-up MotorCassette tray-up motor (MOT) : Driven by IC72 (tray-up motor 1) and IC36

Pagina 34 - (F-5) Other parts

AR-651/810 PAPER FEEDING SECTION 9 - 119. 5. Disassembly and Replacement[A] Feed unit(A-1) Pickup roller/Feed roller/Separation roller(1) Remove the

Pagina 35

AR-651/810 SPECIFICATIONS 1 - 8M. Edit functionsN. Tab paperO. Digital edit functionContinuous paper copy YesEdge erase YesNote: The edge erase prio

Pagina 36 - (1) Motors

AR-651/810 PAPER FEEDING SECTION 9 - 12(7) Remove 1 clip and take off the pickup roller.(8) Remove 3 screws and take off the guide.(9) Remove 1 clip

Pagina 37

AR-651/810 PAPER FEEDING SECTION 9 - 13(2) Disconnect 1 connector, remove 1 screw andtake off the transport sensor.Note: Make sure to put on the spri

Pagina 38 - (2) Sensors and switches

AR-651/810 PAPER FEEDING SECTION 9 - 14(A-3) Feed clutch/Transport clutch(1) Release the harness from the harness clamp.Then remove 1 screw and take

Pagina 39

AR-651/810 PAPER FEEDING SECTION 9 - 15(5) Remove 4 screws (2 in the front and 2 in therear side) and take off the guide.Remove 2 E-rings (1 in the f

Pagina 40

AR-651/810 PAPER FEEDING SECTION 9 - 16(2) Remove 1 E-ring, disconnect 1 connector andrelease the intermediate transport clutch.Note: 1. When install

Pagina 41 - (4) PC boards

AR-651/810 PAPER FEEDING SECTION 9 - 17(6) Remove 1 clip, disconnect 1 connector, take off1 harness band and release the bypass feedclutch.Bypass fee

Pagina 42 - (6) Solenoid

AR-651/810 PAPER FEEDING SECTION 9 - 18(9) Remove 4 screws and take off the guide.(12)Remove 3 screws, release 4 latches and takeoff the bypass tray

Pagina 43 - (8) Others

AR-651/810 PAPER FEEDING SECTION 9 - 19(13)Remove 1 screw and take off the plate spring.(14)Remove 1 screw (as shown with the white arrow)from the ba

Pagina 44

AR-651/810 PAPER FEEDING SECTION 9 - 20[D] Tray drive unit(1) Remove the rear cover and take off the powersupply unit.(2) Remove 4 screws and take of

Pagina 45

AR-651/810 PAPER FEEDING SECTION 9 - 21[F] Feed drive unit(1) Remove the power supply unit.(2) Remove 3 screws and take off the power cableconnectin

Pagina 46 - 2. 5. System Block Layout

AR-651/810 SPECIFICATIONS 1 - 9P. Operation panelQ. Environmental conditionsOperation keys Hard keyNote 1: The number of keys is 19 as follows:ENERG

Pagina 47 - 2. 6. 1. Covers

AR-651/810 PAPER FEEDING SECTION 9 - 22[G] Tandem LCF(G-1) Feed side front guide(1) Remove 2 screws fixing the feed side front guide.(2) Lift the p

Pagina 48 - Right top cover

AR-651/810 PAPER FEEDING SECTION 9 - 23(G-3) Standby side front guide(1) Remove 1 screw fixing the standby side frontguide and move the guide toward

Pagina 49 - 2. 6. 2. PC boards

AR-651/810 PAPER FEEDING SECTION 9 - 24(G-5) Standby side paper mis-stacking detectionsensor(1) Remove 2 screws and release the sensorbracket.(2) Di

Pagina 50

AR-651/810 PAPER FEEDING SECTION 9 - 25(G-7) End fence stop position sensor(1) Disconnect 1 connector, remove 1 screw andrelease the bracket.(2) Rel

Pagina 51 - 3. COPY PROCESS

AR-651/810 PROCESS SECTION 10 - 110. PROCESS SECTION10. 1. ConstructionThis chapter describes the image formation process related units, parts and

Pagina 52 - Surface potential (V)

AR-651/810 PROCESS SECTION 10 - 210. 2. Functions(1) DrumThe drum is a cylindrical aluminum base which has thinly applied to it an organic photosen

Pagina 53

AR-651/810 PROCESS SECTION 10 - 310. 3. Charger Wire Cleaner Operational Circuit(1) Role of the charger wire cleaner circuitThis circuit is for cle

Pagina 54

AR-651/810 PROCESS SECTION 10 - 410. 4. High-voltage Transformer Output Control Circuit10. 4. 1. General description The high-voltage transformer

Pagina 55

AR-651/810 PROCESS SECTION 10 - 5J347-2 HVTVRJ347-8 HVDVRJ347-5 HVMVRBC-RAMIC58IC56IC18IC27Gatearray D/AconverterTransferDeveloperMainMain CPU

Pagina 56 - Type of originals

AR-651/810 PROCESS SECTION 10 - 610. 5. Surface Potential Sensor10. 5. 1. General descriptionThe surface potential sensor detects the surface pote

Pagina 57 - OPC layer

AR-651/810 SPECIFICATIONS 1 - 10R. NoisesS. Complying standardsT. Power sourceU. External viewV. PackingWhen ready 45dB (A) or lessWhen continuous c

Pagina 58

AR-651/810 PROCESS SECTION 10 - 7(2) Conrol during warming-upWhen the warming-up begins, the control is carried out following (1) at the previous pa

Pagina 59

AR-651/810 PROCESS SECTION 10 - 8Terminal coverLatch10. 6. Disassembly and Replacement[A] Main charger(1) Open the front cover and take off the fr

Pagina 60

AR-651/810 PROCESS SECTION 10 - 9SpringWirePadTerminalCharger wire[B] Wire cleaner drive unit(1) Remove the main charger and cleaner unit.(2) Disco

Pagina 61

AR-651/810 PROCESS SECTION 10 - 1045A[D] Ozone filter(1) Remove 1 screw and pull out the ozone filterat the exit side.[C] Discharge lamp(1) Remove

Pagina 62 - 4. 2. 1. Warming-up

AR-651/810 PROCESS SECTION 10 - 11(3) Disconnect 1 connector, remove 1 screw andtake off the surface potential sensor.[F] Temperature/humidity sens

Pagina 63

AR-651/810 PROCESS SECTION 10 - 12[G] Exhaust duct(1) Take off the exit side upper cover and openthe exit cover.(2) Disconnect 3 connectors and rel

Pagina 64

AR-651/810 DRUM/CLEANER UNIT 11 - 111. DRUM/CLEANER UNIT11. 1. ConstructionThis chapter describes about the drum and cleaner unit related units, p

Pagina 65 - Reverse rotation

AR-651/810 DRUM/CLEANER UNIT 11 - 211. 2. Functions(1) Drum cleaning bladeIt is pushed to the drum with a certain pressure by a weight and scrapes

Pagina 66 - 4. 2. 5. Interrupt copying

AR-651/810 DRUM/CLEANER UNIT 11 - 311. 4. Image Quality Control11. 4. 1. General descriptionThis copier carries out the image quality control with

Pagina 67 - 4. 3. Abnormality Detection

AR-651/810 DRUM/CLEANER UNIT 11 - 411. 4. 3. Outline of controlStart controlling (e.g. during the pre-running after the power has been turned ON)[1

Pagina 68

AR-651/810 SPECIFICATIONS 1 - 11W. Maintenance(1) Periodic inspectionX. Automatic document feeder(1)FunctionsY. Automatic duplex unitAR-651 AR810Exe

Pagina 69

AR-651/810 DRUM/CLEANER UNIT 11 - 511. 4. 4. Construction• Image quality sensor : Emitting of the light which corresponds to the light controlvolta

Pagina 70 - 0.975sec

AR-651/810 DRUM/CLEANER UNIT 11 - 6Main chargerCleaner unit11. 5. Disassembly and Replacement[A] Cleaner unit(1) Open the front cover and take off

Pagina 71

AR-651/810 DRUM/CLEANER UNIT 11 - 7Cleaner top coverFoot of screw(5) Remove 3 screws and take off the front sideflange.(6) Pull out the drum upward.

Pagina 72 - 4. 4. 1. Power ON to ready

AR-651/810 DRUM/CLEANER UNIT 11 - 8Recovery bladeARecovery bladeCleaner flameDrum surfaceCleaning brushHolding shaftPlate[D] Recovery blade(1) Remo

Pagina 73

AR-651/810 DRUM/CLEANER UNIT 11 - 9E-ring CamSeparation finger(2) Remove 1 E-ring and take off the cam.(3) Move the shaft of the separation finger t

Pagina 74

AR-651/810 DRUM/CLEANER UNIT 11 - 10[H] Drum motor(1) Remove the rear cover and take off the SYSboard and hard disk with the bracket.(2) Remove 3 s

Pagina 75 - Drum reversed

AR-651/810 DEVELOPER UNIT 12 - 112. DEVELOPER UNIT12. 1. ConstructionThis chapter describes about the following units related to the development p

Pagina 76 - 5. CONTROL PANEL

AR-651/810 DEVELOPER UNIT 12 - 212. 2. Functions(1) Toner cartridge drive unitThe toner cartridge is filled with toner and supplies it to the devel

Pagina 77

AR-651/810 DEVELOPER UNIT 12 - 3g. Scattered toner recovery rollerThis is a roller for trapping and recovering the toner scattered from the develope

Pagina 78

AR-651/810 DEVELOPER UNIT 12 - 412. 3. Developer Unit DriveTransport sleeve gear(G23)Idle gear (G19)Idle gear(G30/16)[Front side]Scattered toner r

Pagina 79 - Fig. 5.2-2

AR-651/810 SPECIFICATIONS 1 - 12Z. Tandem LCFStandard provision1.1.3. Image, image specificationsA. Image qualityKind Single paper feed (Right), sin

Pagina 80

AR-651/810 DEVELOPER UNIT 12 - 5Motor shaftG10Idle gearG48P25Idle gearP25G25Copier rear side driveMixer-2G45Idle gearG24Idle gearG20Lower and upper

Pagina 81

AR-651/810 DEVELOPER UNIT 12 - 612. 4. Motor Drive Circuit12. 4. 1. New toner supply motorThe new toner supply motor (brush motor) is a motor for

Pagina 82

AR-651/810 DEVELOPER UNIT 12 - 712. 4. 2. Developer motor5.1VPhasecomparatorCurrentdetectioncircuitRotationcontrolRoterpositiondetectorExcitedphase

Pagina 83 - 320 x 240 DOTS

AR-651/810 DEVELOPER UNIT 12 - 8<Control signals>(1) DEVCK signal (LGC DEV-MOT: input)This signal is a reference clock signal for the develo

Pagina 84

AR-651/810 DEVELOPER UNIT 12 - 912. 5. Auto-toner Sensor Circuit12. 5. 1. General description(1) Functions of auto-toner circuit• Detection of the

Pagina 85 - 5. 4. 2. LED display circuit

AR-651/810 DEVELOPER UNIT 12 - 1012. 5. 2. Operation of auto-toner sensor(1) Functions of the auto-toner sensora. Initializing function: When the c

Pagina 86

AR-651/810 DEVELOPER UNIT 12 - 11When the toner density is low:Toner ratio to the carrier in the developer material decreased촞 Magnetic resistance d

Pagina 87 - LCD panel

AR-651/810 DEVELOPER UNIT 12 - 1212. 6. Disassembly and Replacement[A] Toner cartridge drive unit(A-1) Toner cartridge drive unit(1) Open the fron

Pagina 88 - 6. SCANNING SECTION

AR-651/810 DEVELOPER UNIT 12 - 13[B] Toner recycle unit(B-1) Toner recycle unit(1) Remove the toner cartridge drive unit.(2) Remove 2 screws and ta

Pagina 89 - 6. 2. Construction

AR-651/810 DEVELOPER UNIT 12 - 14[E] Developer material(1) Remove the developer unit.(2) Remove 2 screws and take off the top cover.(3) Tilt the de

Pagina 90

AR-651/810 SPECIFICATIONS 1 - 131.2. Accessories1.3. OptionsOperation manualDrumDrum coverOperation Manual pocketSpacer for original tray Rear edge

Pagina 91 - 6. 3. 1. Scanner motor

AR-651/810 DEVELOPER UNIT 12 - 15Note: When installing the top cover, insert the latchescompletely and be careful not to catch upthe urethane seal.

Pagina 92

AR-651/810 DEVELOPER UNIT 12 - 16[H] Guide roller(1) Remove the developer unit.(H-1) Front side(2) Remove 2 screws and take off the bracket and3 ge

Pagina 93

AR-651/810 DEVELOPER UNIT 12 - 17[I] Scattered toner recovery roller/Developersleeves (magnetic roller)(1) Remove 3 screws and take off the front s

Pagina 94 - 6. 4. 1. General description

AR-651/810 DEVELOPER UNIT 12 - 18(8) Remove 4 E-rings and take off 2 gears.(9) Take off the developer sleeve holders at boththe front and rear sides

Pagina 95 - 6. 4. 2. Exposure lamp

AR-651/810 DEVELOPER UNIT 12 - 19[K] Mixer(1) Remove the auto toner sensor.(2) Remove 2 E-rings and take off 2 rear sidegears.(3) If necessary, rem

Pagina 96 - Xenon lamp

AR-651/810 DEVELOPER UNIT 12 - 20(4) Remove the gear and 1 E-ring and take off thefront side paddle bushing.(5) If necessary, replace the oil seal t

Pagina 97 - 7497 7498 7499 7500

AR-651/810 DEVELOPER UNIT 12 - 21[M] Developer unit motor(1) Remove the rear cover.(2) Remove the SYS board and hard disk with thebracket.(3) Disco

Pagina 98 - Reflection type

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 113. TRANSFER/TRANSPORT UNIT13. 1. General DescriptionTransfer/Transport unit consists of the transfer bel

Pagina 99 - [LT Series]

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 213. 3. Functions(1) Transfer belt unitThe transfer belt is coated with a high-precision flat rubber belt a

Pagina 100

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 3(8) Belt transport unit lock/unlock mechanismThe belt transport unit is locked inside the copier. It is str

Pagina 101 - Phototransistor

AR-651/810 SPECIFICATIONS 1 - 141.4. SuppliesSEC/SECL/(LAG)Note 1) Master/individual cartons are printed in 2 languages (English/French).European Su

Pagina 102 - conductive

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 413. 4. Disassembly and Replacement[A] Transfer belt unit(1) Open the front cover, turn the handle clockwi

Pagina 103 - 7. 2. 1. General description

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 5[B] Transfer belt(1) Remove the transfer belt unit.(2) Turn the transfer belt keeping/feeding section90 d

Pagina 104 - 7. 2. 2. Configuration

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 6[C] Brush(1) Remove the transfer belt keeping/feeding section.(2) Remove 1 screw and take off the plate sp

Pagina 105 - 7. 3. 1. Features

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 7[F] Transfer/Transport unit(1) Open the front cover, turn the lever clockwiseand pull out the transfer/tra

Pagina 106 - 0123456789 0123456789

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 8(6) Change the A or B section to the right handand hold the C section with the left hand. Thenlift the tran

Pagina 107

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 9[G] Transport detection sensor(1) Remove the transfer belt and fuser unit.(2) Disconnect 1 connector, remo

Pagina 108 - 7. 4. 1. Features

AR-651/810 TRANSFER/TRANSPORT UNIT 13 - 10[I] Transfer belt drive motor unit(1) Remove the rear cover and take off the flywheel.(2) Disconnect 1 co

Pagina 109 - 7. 6. Writing Section

AR-651/810 FUSER UNIT 14 - 114. FUSER UNIT14. 1. General DescriptionThe toner is fused on the paper separated from the photoconductive drum by app

Pagina 110 - 8. LASER & OPTICAL UNIT

AR-651/810 FUSER UNIT 14 - 214. 3. Functions(1) IH coil (IH: Induction heating)The IH coil is inside the fuser roller and applies the induction hea

Pagina 111

AR-651/810 FUSER UNIT 14 - 3This sensor is for detecting that the trailing edge of the paper has reached the fuser unit exit sensor andalso for dete

Pagina 112 - >PS<

GENERAL PRECAUTIONS REGARDING THE INSTALLATIONAND SERVICE FOR THE COPIER AR-651/810The installation and service should be done by a qualified service

Pagina 113

AR-651/810 SPECIFICATIONS 1 - 151.5. System ListLCFAR-LC4Printer boardAR-P15Printer controllerAR-PK2AR-PK3FinisherAR-F11Staple cartridgeAR-SC3Staple

Pagina 114

AR-651/810 FUSER UNIT 14 - 4NLCPULGCIH5V SW5V SW14. 4. Heater Control Circuit14. 4. 1. Configuration[Block diagram of fuser unit and IH control ci

Pagina 115

AR-651/810 FUSER UNIT 14 - 5D1T1C1C3CPUTr2(IGBT)IGBTdriveC2Tr1IGBTdrive14. 4. 2. Heating principle of IH coilThe magnetic field is generated by app

Pagina 116 - 8. 3. Laser Diode

AR-651/810 FUSER UNIT 14 - 614. 4. 3. IH control circuit interface The IH control circuit uses a photocoupler as an insulator against the secondary

Pagina 117 - Connector

AR-651/810 FUSER UNIT 14 - 714. 4. 4. IH control circuit abnormalitiesThe IH output is stopped when an abnormality occurs in the IH control circuit

Pagina 118

AR-651/810 FUSER UNIT 14 - 814. 4. 5. Temperature detecting sectionTo keep the fuser roller at a certain temperature, the center thermistor and sid

Pagina 119 - 9. PAPER FEEDING SECTION

AR-651/810 FUSER UNIT 14 - 9(5) Error detection during warming up (2) If the output voltage of either the center thermistor or side thermistor (

Pagina 120

AR-651/810 FUSER UNIT 14 - 1014. 4. 6. Detection of open-circuited thermistorsA thermistor is a device which resistance decreases when it detects a

Pagina 121

AR-651/810 FUSER UNIT 14 - 1114. 5. Fuser Motor Drive14. 5. 1. Outline of operation(1) The LGC transmits control signals for the fuser motor rotat

Pagina 122 - 9. 3. Operation

AR-651/810 FUSER UNIT 14 - 1214. 5. 2. Control signals(1) HTRCK signal (LGC → MOT:Input)This signal is a reference clock signal for the fuser motor

Pagina 123 - 9. 3. 3. Paper separation

AR-651/810 FUSER UNIT 14 - 1314. 6. Disassembly and Replacement[A] IH control board(1) Open the front cover, turn the handle clockwiseand take off

Pagina 124 - 9. 3. 4. General operation

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 12. COMPONENT LAYOUT & FUNCTIONS2. 1. Sectional View[A] Front side view21345 678910 1112131415

Pagina 125

AR-651/810 FUSER UNIT 14 - 14[B] Fuser unit(1) Remove 2 screws and open the cover forwardslowly.(2) Remove 4 screws and release the IH coil fuserha

Pagina 126

AR-651/810 FUSER UNIT 14 - 15(4) Remove 2 E-rings and take off the web pushingroller.Cautions:1. Take up the cleaning web a little (3~5 rotations wi

Pagina 127

AR-651/810 FUSER UNIT 14 - 16[D] IH coil(1) Remove the cleaning web unit.(2) Remove 2 screws and take off the fuser cover(front).(3) Remove 2 screws

Pagina 128 - IN1 IN2 M(+) GND M(–) N.C. V

AR-651/810 FUSER UNIT 14 - 17[E] Upper separation finger unit(1) Remove 2 screws and take off the crank plateand upper separation finger unit.(2) R

Pagina 129

AR-651/810 FUSER UNIT 14 - 18[G] Cleaning roller (felt)(1) Remove 2 screws and open the entrance lowerguide unit.(2) Remove the cleaning roller (fe

Pagina 130 - Separation roller

AR-651/810 FUSER UNIT 14 - 19[I] Fuser roller(1) Loosen 2 pressure screws completely.(2) Remove 2 screws and take off the fuser unitcover (rear).Fu

Pagina 131

AR-651/810 FUSER UNIT 14 - 20(6) Remove 1 E-ring and take off the gear.(7) Remove 2 screws and take off the bearing (rear).(8) Remove 1 C-ring (fron

Pagina 132

AR-651/810 FUSER UNIT 14 - 21[K] Web detection sensor(1) Remove the fuser unit cover (front).(2) Remove 1 screw and take off the web detectionsenso

Pagina 133

AR-651/810 EXIT/REVERSING UNIT 15 - 115. EXIT/REVERSING UNIT15. 1. General DescriptionThis copier conducts a paper reverse operation when printing

Pagina 134

AR-651/810 EXIT/REVERSING UNIT 15 - 2(a) 3 sheets × 1 copy Single-sided printing operation (A4/LT)Step 1Step 2Step 3Step 4Step 6Step 7Step 8[1][2]

Pagina 135

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 21 Exposure lamp2 Reflector3 Mirror 14 Mirror 25 Mirror 36 Original glass7 Lens8 CCD driving PC boar

Pagina 136

AR-651/810 EXIT/REVERSING UNIT 15 - 3(b) 5 sheets × 1 copy Duplex printing operation (A4/LT)Step 1Step 2Step 3Step 4Step 9Step 6Step 7Step 8[1][2]

Pagina 137

AR-651/810 EXIT/REVERSING UNIT 15 - 4(c) 3 sheets × 1 copy Single-sided printing operation (A3/LD/B4/LG/A4-R/LT-R)Step 1Step 2Step 3Step 4Step 9St

Pagina 138

AR-651/810 EXIT/REVERSING UNIT 15 - 5(d) 4 sheets × 1 copy Duplex printing operation (A3/LD/B4/LG/A4-R/LT-R)Step 1Step 2Step 3Step 4Step 9Step 6St

Pagina 139

AR-651/810 EXIT/REVERSING UNIT 15 - 615. 3. Disassembly and Replacement[A] Exit/Reverse unit(1) Remove 6 screws and take off the exit sidecover.(2)

Pagina 140

AR-651/810 EXIT/REVERSING UNIT 15 - 7[C] Reverse sensor(1) Disconnect 1 connector, remove 2 screws (1 forthe lower sensor) and take off the sensors.

Pagina 141

AR-651/810 EXIT/REVERSING UNIT 15 - 8[F] O-ringWhen installing the receiving tray, add the O-rings(service parts) to the exit roller in order to imp

Pagina 142 - Standby side empty sensor

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 1The Reversing Automatic Document Feeder (RADF) is a device that automatically feeds originals oneby one to t

Pagina 143

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 216. 2. ConstructionOriginal feeding trayJam access coverFeeding/transporting sectionLarge original receivin

Pagina 144 - 10. PROCESS SECTION

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 316. 3. Drive System(1) Feed motor rotating forward (seen in front)(2) Feed motor rotating in reverse (see

Pagina 145 - 10. 2. Functions

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 4Intermediatetransport roller(3) Read motor rotating in reverse (seen in front)RearRead motorRead rollerFron

Pagina 146

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 3123465 14 181615717891019111213[B] Rear side view (Drive system)

Pagina 147 - 10. 4. 2. Operation

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 5(5) Tray lift motor rotating forward (seen in front)Tray lift motorTray lift motorTray lift motor rotatesco

Pagina 148 - J347-5 HVMVR

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 616. 4. Signal Block Diagram LLMTS-SNSRADF (Reversing automatic document reader)COP-SWDFOP-SWDFOPN-SNSAP-SN

Pagina 149 - 10. 5. 3. Control method

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 716. 5. Operations16. 5. 1. A4 single-sided feeding(Operational condition: A4 original/Reproduction ratio: 1

Pagina 150

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 8(4) Start of feedingThe feed motor starts to rotate in reverse. After the feed motor has finished accelerati

Pagina 151

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 9The SCN-STR turns OFF when the trailing edge of the original has passed the scanning section, andbefore the

Pagina 152

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 10The SCN-SCR turns OFF when the leading edge of the original has reached the scanning section.When the trail

Pagina 153

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 11When the original has proceeded a specified distance after the small original exit sensor had detectedthe t

Pagina 154 - Surface potential sensor

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 1216. 5. 2. A4 two-sided feeding(Operational condition: A4 original/Reproduction ratio: 100%)(1) Original set

Pagina 155 - Exit fan

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 13The large original exit solenoid turns OFF when the large original exit motor stops rotating.(6) Start of

Pagina 156 - 11. DRUM/CLEANER UNIT

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 14When the leading edge of the original has been transported to the intermediate transport section andcome to

Pagina 157 - 11. 2. Functions

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 41 Scanner motor2 Drive pulley3 Drive belt4 Driven pulley5 Drum motor6 Developer unit motor7 Registr

Pagina 158 - Light sensing element

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 15The SCN-STR turns OFF when the trailing edge of the original has passed the scanning section. At thesame ti

Pagina 159 - 11. 4. 3. Outline of control

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 16(12) Start of 2nd original back side scanningScanning begins after receiving the original transport signal

Pagina 160 - 11. 4. 4. Construction

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 17The small original exit motor starts to rotate forward. Then it starts to slow down with a specified timede

Pagina 161

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 1816. 5. 3. A4 single-sided feeding(Operational condition: A3 original/Reproduction ratio: 100%)(1) Original

Pagina 162 - Foot of screw

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 19(5) Start of 1st original scanningScanning begins after receiving the original transport signal from the co

Pagina 163

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 20When the trailing edge of the original has passed the 4th roller then proceeded a specified distance, thela

Pagina 164 - Separation finger

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 21When the trailing edge of the original has passed the 4th roller then proceeded a specified distance, thela

Pagina 165 - Drum motor

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 2216. 5. 4. A3 two-sided feeding(Operational condition: A3 original/Reproduction ratio: 100%)(1) Original set

Pagina 166 - 12. DEVELOPER UNIT

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 23When the trailing edge of the original has passed the scanning section, the SCN-STR turns OFF andboth the r

Pagina 167 - 12. 2. Functions

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 24When the leading edge of the original has been transported to the large original exit side and come the3rd

Pagina 168

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 5DVunitProcessunitReversing automatic document feeder unitScanner unitLaser unitTransfer/Transport u

Pagina 169 - 12. 3. Developer Unit Drive

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 25(9) Reversing and discharging of 1st originalBoth the large original exit and read motors start to rotate f

Pagina 170 - Developer unit drive

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 26(10) Start of 2nd original top side scanningScanning begins after receiving the original transport signal f

Pagina 171 - 12. 4. Motor Drive Circuit

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 27(11) Start of 2nd original back side registeringSame operation as 16.5.2.(6)(12) Start of 2nd original back

Pagina 172 - 12. 4. 2. Developer motor

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 2816. 5. 5. Single-sided feeding at mixed-original mode(Operational condition: A4-R and FOLIO originals/Repro

Pagina 173

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 29The large original exit motor starts to slow down when the trailing edge of the original has proceeded aspe

Pagina 174

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 30(7) Back side registering to set the top sideSame operation as 16.5.2.(6)(8) Start of top side feedingSame

Pagina 175

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 31The large original exit motor starts to slow down when the trailing edge of the original has proceeded aspe

Pagina 176

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 3216. 6. Jams16. 6. 1. Jams at feeding section(1) Original jammed not reaching the original length sensor• J

Pagina 177

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 33(3) Original jammed not reaching the read sensor• Jam detectionThis jam is detected during the time after a

Pagina 178

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 34(2) Original jammed at the large original exit sensor (while discharging)• Jam detectionThis jam is detected

Pagina 179

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 6[B] Scanner unit(B-1) Motor/Exposure lamp(B-2) Sensor/SwitchS1-3S1-4S2S1-2S1-5Rear sideEXPM31M1Rear

Pagina 180

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 35(3) Original jammed not reaching the small original reverse sensor (from the small original reverse side to

Pagina 181

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 36(3) Original jammed not reaching the small original exit sensor (from the small original reverse side)• Jam

Pagina 182

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 3716. 7. ErrorsErrors can be divided into the sensor adjustment error, EEPROM error and tray lift motor erro

Pagina 183

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 3816. 8. Original Size DetectionThe original position base code is transmitted to the copier during the time

Pagina 184

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 3916. 8. 2. Original size detection chartNot over160mm?NOYESTray guidewidthdetectedreceivingORG-IN(mm)~114~1

Pagina 185

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 40Not over160mm?NOYESTray guidewidthdetectedreceivingORG-IN(mm)~110~178~237~268268~~110110~Tray guidewidthdeci

Pagina 186

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 4116. 9. Flow Chart(1) Power ON → Start of communication lineYESNOAPower ONJig board installed?Program rewri

Pagina 187 - 13. TRANSFER/TRANSPORT UNIT

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 42(2) Rewriting of flash ROMYESNOAFlash ROM rewriting completedNormal ROM installed on jig board?Flash ROM del

Pagina 188 - 13. 3. Functions

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 43(3) Start of communication line → Operation monitoringYESNOBNOYESInitializationYESNO1NONO3Cover closed?Orig

Pagina 189

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 44(4) InitializationInitialization completedRead motor forward rotationSmall original exit motor forward rotat

Pagina 190 - Cam Lever

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 7(B-3) PC board(B-4) Other partsSLGINVCCDRear sideTHMO4DHLDHRRear side

Pagina 191

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 45(5) Control for separationYESNOAControl for Separation startedLifting tray upLifting tray downFeed motor fo

Pagina 192

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 46(6) Control for pre-feeding from registration rollerYESFeed motor reverse rotationYESRead motor forward rota

Pagina 193

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 47(7) Trailing edge control for pre-feedingYESFeed motor stoppedOriginal length data acquiredNext original de

Pagina 194

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 48(8) Control for next original detectionYESControl for next original detection completedNext original separat

Pagina 195

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 49(9) Leading edge control during scanningYESFeed motor reverse rotationLarge original exit motor reverse rot

Pagina 196

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 50YESLarge original exit motor startedLeading edge control during scanning completedNONODisengagement solenoid

Pagina 197 - 14. FUSER UNIT

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 51(10)Trailing edge control during scanningTrailing edge control during scanning startedScanning start signal

Pagina 198 - 14. 3. Functions

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 52YESYES2Trailing edge control for large original discharging startedTrailing edge control during scanning com

Pagina 199

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 53(11)Trailing edge control for large original dischargeYESAfter transporting the specified pulse, large orig

Pagina 200 - 14. 4. 1. Configuration

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 54(12)Leading edge control during transportingYESSmall original exit solenoid ONLarge original exit motor reve

Pagina 201 - Photocoupler

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 8[C] Laser unit[D] Transfer/Transport unitRear sideCLT3CLT1CLT2S3S5S4DHTTHMO3FUSERear sideGLVM2LDR1L

Pagina 202

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 55(13)Trailing edge control during transportingYESLarge original exit motor stoppedTrailing edge control for

Pagina 203

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 56(14)Leading edge/trailing edge control for small original dischargingYESSmall original exit motor decelerate

Pagina 204

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 5716. 10. Timing Chart(a) Two sheets of A3 single-sided originalOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFO

Pagina 205

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 58(b) Two sheets of A3 two-sided original0 1000 2000 3000 4000 5000 6000 7000 (ms)OFFONOFFONOFFONOFFONOFFONOFF

Pagina 206 - Main CPU

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 598000 9000 10000 11000 12000 (ms)OFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONUpwor

Pagina 207 - M/DC-HTR-340N

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 60(c) Two sheets of A4 single-sided original0 1000 2000 3000 4000 5000 6000 7000 (ms)OFFONOFFONOFFONOFFONOFFON

Pagina 208 - 14. 5. 2. Control signals

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 61(d) Two sheets of A4 two-sided original0 1000 2000 3000 4000 5000 6000 7000 (ms)OFFONOFFONOFFONOFFONOFFONOF

Pagina 209

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 6216. 11. Circuits(1) Input circuits for read sensor, large original exit sensor, small original reverse sens

Pagina 210

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 63(2) Irruptive current control circuitThis circuit controls the irruptive current flowing into the current r

Pagina 211

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 64(3) Drive circuit for read motorThis circuit controls the rotation/stoppage and the direction of rotation, e

Pagina 212

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 9[E] Fuser unitM3THMO2THMO1THM1THM2THM3IHCOILIHS7M30S6THM5Rear side

Pagina 213 - Lower separation finger

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 65(5) Drive circuit for large original exit motor, small original exit motor and tray lift motorSince the lar

Pagina 214 - Exit roller

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 66(7) Reset circuitThis circuit generates a CPU reset signal when the power is turned ON and the power voltage

Pagina 215 - 2.0~2.5mm

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 67This is a circuit to connect to COM with one of the four analog input signals. As following table shows,the

Pagina 216

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 6816. 12. Input/Output Signals(1) TXD/ACK/REQ signalsThis is an input circuit to communicate with the copier.

Pagina 217

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 69(2) RXD/SCN-STR/DF_ACK/DF_REQ signalsThis is an input circuit to communicate with the copier. “1” substitut

Pagina 218 - 15. EXIT/REVERSING UNIT

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 70(3) Input circuits for each sensorRADF open/closesensorAPS operation sensorOriginal width sensor 1Original w

Pagina 219

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 71Small original reversesensorRead sensorLarge original exitsensorOriginal length sensorThese are the input c

Pagina 220

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 72Signal logicDFOPNS (RADF open/close sensor) RADF open RADF closeAPS (APS operation sensor) APS OFF APS ONCOP

Pagina 221

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 7316. 13. Disassembly and Replacement[A] RADF unit(1) Remove the rear cover and disconnect 1connector.(2) Re

Pagina 222

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 74(B-3) ADF left cover(1) Remove 2 screws and take off the ADF leftcover while moving it downward.(3) Remove

Pagina 223

3. Main Service Parts for Safety• The breaker's, door switch's, fuse's, thermostat's, thermofuse's, thermistor's, etc. a

Pagina 224

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 10[F] Copier unit(F-1) Motor/FanM20M18M17M28M24M11M13M23M25M26M27M29M16M19M22M21M12M14M15M5M6M4M10M9

Pagina 225 - E-ring Bearing

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 75(D-2) Separation roller(1) Open the jam access cover.(2) Remove the pickup unit.(3) Remove 2 screws and tak

Pagina 226 - 16. RADF (DOCUMENT FEEDER)

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 76(6) Remove the clip and pull out the pulley, parallelpin and separation roller from the shaft.Pulley, Paral

Pagina 227 - 16. 2. Construction

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 77(E-2) Tray lift motor(1) Remove the ADF rear cover.(2) Remove the ADF board with the bracket.(3) Remove 2 s

Pagina 228 - 16. 3. Drive System

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 78(E-4) Small original exit motor(1) Remove the ADF rear cover.(2) Remove the ADF board with the bracket.(3)

Pagina 229

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 79(F-2) Large original exit solenoid(1) Remove the ADF front cover while keepingthe jam access cover open.(2)

Pagina 230

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 80(5) Disconnect 1 connector and take off the liftingtray lower limit sensor.(3) Open the reverse guide, deta

Pagina 231 - 16. 4. Signal Block Diagram

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 81(G-4) Cover open/close switch(1) Remove the ADF rear cover.(2) Remove 1 screw and take off the cover open/c

Pagina 232 - 16. 5. Operations

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 82(G-8) Intermediate transport sensor(1) Open the platen sheet and remove 1 screwfixing the band.(2) Move the

Pagina 233

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 83(G-9) RADF open/close switch(1) Remove the ADF rear cover.(2) Disconnect 3 connectors.(3) Remove 1 screw an

Pagina 234

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 84(5) Remove 1 screw, disconnect 1 connector andtake off the large original exit sensor with thebracket.(6) R

Pagina 235

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 11(F-2) Clutch/SolenoidCLT4SOL2SOL1CLT10CLT8CLT6CLT5SOL3CLT7CLT11CLT9SOL4SOL5Rear side

Pagina 236

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 85[H] Platen guide(1) Remove 2 screws fixing the platen guide.(2) Move the platen guide toward the direction

Pagina 237

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 86[I] Mylar and mirror seal(I-1) Mirror seal for original length sensorRef.Ref.0 ~ 0.5 mm0 ~ 0.5 mmUpper gu

Pagina 238

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 87Ref.0 ~ 0.5 mmPlaten outside guide(I-2) Mylar for read sensorMylarAttach the mylarpassing through theguide

Pagina 239

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 88Ref.0 ~ 0.5 mm(I-3) Mirror seal for large original exit sensorLarge originalexit guideRef.Mirror sealAttac

Pagina 240

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 89Ref.Ref.0 ~ 0.5 mm(I-4) Mirror seal for small original reversal sensor Under transport guidefor small orig

Pagina 241

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 90Ref.1 ~ 1.5 mm(I-5) Mirror seal for read sensorPlaten guideMirror sealMirror sealReference hole:Attach the

Pagina 242

AR-651/810 RADF (DOCUMENT FEEDER) 16 - 91Ref.0 ~ 1.0 mm(I-6) Mirror seal for large original exit sensorMirror sealReverse guidePositioning other th

Pagina 243

AR-651/810 POWER SUPPLY UNIT 17 - 117. POWER SUPPLY UNIT17. 1. ConstructionThe power supply unit is comprised of the AC filter and insulation typ

Pagina 244

AR-651/810 POWER SUPPLY UNIT 17 - 217. 3. Output ChannelThere are 4 output channels which do not work with the door switch.(1) 3.3V3.3VA : J407 5pi

Pagina 245

AR-651/810 POWER SUPPLY UNIT 17 - 3(4) 24V24VF : J408 1pin, 2pinOutput to RADF24VG : J406 4pinOutput to LGC boardThere are 3 output channels which w

Pagina 246

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 12(F-3) Sensor/SwitchS20S15S14S28S25S26S29S12S10S11S27S13S19S24S23S21S36S30S43S22S34S32S35S33S40S38S

Pagina 247

AR-651/810 POWER SUPPLY UNIT 17 - 4<<Output connector>>Not working with the door switchJ405 for SYS boardJ406 for LGC boardJ407 for PLG

Pagina 248

AR-651/810 POWER SUPPLY UNIT 17 - 517. 4. FuseWhen the power supply secondary fuse is blown out, confirm that there is no abnormality with each par

Pagina 249

AR-651/810 POWER SUPPLY UNIT 17 - 6Voltage Board/Unit Part Fuse type24VC LGC Registration motor F5: 4A (Semi time-lag)LCF unitIH fan motorCassette t

Pagina 250

AR-651/810 POWER SUPPLY UNIT 17 - 717. 5. Configuration of Power Supply UnitF5F6F1F3F7F8F10F2Reg.Reg.24VA(LGC)24VB(LGC)24VC(LGC)36VA(LGC)36VB(LGC)2

Pagina 251

AR-651/810 POWER SUPPLY UNIT 17 - 8ON OFF17. 6. Power Supply SequenceAC input+3.3V(MAIN)+5.1V(MAIN)PWR-DN+12V(MAIN)+24V(MAIN)+5.1V(DOOR)+24V(DOOR)+

Pagina 252

AR-651/810 PRINTED WIRING BOARDS 18 - 118. PRINTED WIRING BOARDS(1) PWA-F-SYS-340

Pagina 253

AR-651/810 PRINTED WIRING BOARDS 18 - 2(2) PWA-F-LGC-340

Pagina 254

AR-651/810 PRINTED WIRING BOARDS 18 - 3(3) PWA-F-SLG-340

Pagina 255

AR-651/810 PRINTED WIRING BOARDS 18 - 4(4) PWA-F-PLG-340

Pagina 256

AR-651/810 PRINTED WIRING BOARDS 18 - 5(5) PWA-F-CCD2-340

Pagina 257 - 16. 6. Jams

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 13(F-4) PC boardLGCHVTMOT2MOTSYSHDDRear side

Pagina 258

AR-651/810 PRINTED WIRING BOARDS 18 - 6(6) PWA-F-LDR-340(7) PWA-F-SNS-340(8) PWA-F-MOT-340

Pagina 259

AR-651/810 PRINTED WIRING BOARDS 18 - 7(9) PWA-F-MOT2-340(10) PBA-CONTROL (ADF CONTROL PC BOARD)

Pagina 260

AR-651/810 UNPACKING AND INSTALLATION 19 - 119. UNPACKING AND INSTALLATIONWARNINGThe unpacking and set-up procedure shall be done by a qualified ser

Pagina 261

AR-651/810 UNPACKING AND INSTALLATION 19 - 28-2) REMOVE9) REPLACE10) OPEN11) REMOVE12) REMOVE13) REMOVE14) INSTALL15) REMOVE(Japan only)1312311212

Pagina 262 - 16. 7. Errors

AR-651/810 UNPACKING AND INSTALLATION 19 - 316) ROTATE17) DISCONNECT18) REMOVE19) REMOVE20) REMOVE21) REMOVE22) REMOVE23) REMOVE121211212312122

Pagina 263

AR-651/810 UNPACKING AND INSTALLATION 19 - 424) REMOVE25) REMOVE26) REMOVE27) REMOVE28) APPLY29) LOCK30) APPLY31) INSTALL12

Pagina 264 - A4 series

AR-651/810 UNPACKING AND INSTALLATION 19 - 532) UNLOCK33) ROTATE34) APPLY35) ROTATE36) INSTALL37) INSTALL38) INSTALL39) INSTALL121212121

Pagina 265 - LT series

AR-651/810 UNPACKING AND INSTALLATION 19 - 640) REMOVE41) FILL42) INSTALL43) INSTALL44) INSTALL45) INSTALL46) INSTALL47) ROTATE1231221212

Pagina 266 - 16. 9. Flow Chart

AR-651/810 UNPACKING AND INSTALLATION 19 - 748) INSTALL49) CONNECT50) ROTATE51) INSTALL52) INSTALL• When options are installed, be sure to fasten th

Pagina 267 - (2) Rewriting of flash ROM

AR-651/810 UNPACKING AND INSTALLATION 19 - 856) PLUG IN57) INSTALL58) ADJUSTMENTAdjustment of the Auto-Toner Sensor(1) While pressing keys [0] and [

Pagina 268

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 14(F-5) Other partsS48S9S8PSTHM4ERSBRK1NF1Rear side

Pagina 269 - (4) Initialization

AR-651/810 UNPACKING AND INSTALLATION 19 - 961) INSTALL62) TURN ON63) ADJUSTMENTSetting the time(1) Press the PROGRAM key to enter the program menu.

Pagina 271

All rights reserved.Printed.No part of this publication may be reproduced,stored in a retrieval system, or transmitted,in any form or by any means,ele

Pagina 272

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 15SSOLESSOLLSOLSMOTLMOTTLMOTFMOTDFLGRMOTTRYSDFOPSWREADSAPSLLMTSCOPSEMPSLOESSIZE3REGSSOESSSBSTRVRCOPS

Pagina 273

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 162. 3. Symbols and Functions of Various Components(1) MotorsSymbol Name Function RemarksM1 SCAN-MO

Pagina 274

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 17M22 ADU-FAN-MOT1 Cooling down the reverse section (F-1)Reverse section fan motor 1M23 ADU-FAN-MOT2

Pagina 275

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 18(2) Sensors and switchesS1-1 – APS 1-5 Original size detection (B-2)S1-5 Automatic original detect

Pagina 276

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 19Symbol Name Function RemarksS23 TR-BELT-SW 2 Transfer belt contact position (F-3)Transfer belt con

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ICONTENTS1. SPECIFICATIONS1. 1. Specifications . . . . . . . . . . . . . . . . . . 1-11. 2. Accessories. . . . . . . . . . . . . . . . . . . 1-131. 3

Pagina 278

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 20S45 EMP-SNR-SS Tandem LCF paper position (F-3)Standby side empty sensor detection at the standby s

Pagina 279

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 21Symbol Name Function Remarks(3) Electromagnetic spring clutchesCLT1 TR-DRV-CLT Driving of the reve

Pagina 280

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 22SOL1 SFB-SOL Driving of the bypass pickup roller (F-2)Bypass pickup solenoidSOL2 GATE-SOL Switchin

Pagina 281

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 23INV INV-EXP Control of the exposure lamp (B-3)Lamp inverterHDD HDD Storing of the image data (F-

Pagina 282 - 16. 10. Timing Chart

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 242. 4. Symbols and Functions of RADF Various Components(1) MotorsRMOT RMOT ·Driving of the transpo

Pagina 283

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 25COPSW COV-OPN-SW Interrupts power to the DF motors Micro switchCover open/close switch when the to

Pagina 284

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 262. 5. System Block LayoutSerial-I/FADFFinisherLCFIPCM-CPUGateArrayPFCPWA-F-LGC-340SRAMFlashROMNVR

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AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 272. 6. Disassembly and Replacement ofCovers and PC boards2. 6. 1. Covers[A] Front cover/Front side

Pagina 286

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 28[D] Rear cover(1) Loosen 1 screw (shown by a white arrow),remove 6 screws, release 2 hooks and tak

Pagina 287 - 16. 11. Circuits

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 292. 6. 2. PC boards[A] System control board (SYS board)/Hard disk/Logic board (LGC board)(1) Remo

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II14. FUSER UNIT14. 1. General Description. . . . . . . . . . . . . 14-114. 2. Operation. . . . . . . . . . . . . . . . . . . . . 14-114. 3. Functions

Pagina 289

AR-651/810 COMPONENT LAYOUT & FUNCTIONS 2 - 30(3) Disconnect 19 connectors to the LGC board.(4) Remove 6 screws and take off the bracketwith the

Pagina 290

AR-651/810 COPY PROCESS 3 - 13. COPY PROCESS3. 1. General Description(1) Charging: Negatively charges the surface of theOPC drum.훹(2) Original exp

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AR-651/810 COPY PROCESS 3 - 23. 2. Details of Copy Process(1) OPC drumThe OPC drum has two layers, an outer and an innerlayer. The outer layer is a

Pagina 292

AR-651/810 COPY PROCESS 3 - 3CCD lightreceivingamountValue ofimage signalsto be outputLight255Dark 0Difference between"light " and "d

Pagina 293 - 16. 12. Input/Output Signals

AR-651/810 COPY PROCESS 3 - 4(5) DevelopmentDevelopment is a process of making the electro-static latent images visible to the eye (visible im-ages)

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AR-651/810 COPY PROCESS 3 - 5• Developer materialThe developer material is a mixture of toner andcarrier. The toner is charged to negative polarity

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AR-651/810 COPY PROCESS 3 - 6 Additional ExplanationThe life of the toner cartridge (number of copies) varies depending on the following conditions.

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AR-651/810 COPY PROCESS 3 - 7Combined use of transfer belt andseparation fingerTo prevent the copy paper from failing tobe separated during the oper

Pagina 297

AR-651/810 COPY PROCESS 3 - 8(7) FusingFusing is a process of melting and fixing the toneron the paper.Method : The melting point of the toner (mai

Pagina 298 - ADF rear cover

AR-651/810 COPY PROCESS 3 - 9(9) DischargingDischarging is a process of eliminating any (–)charge remaining on the OPC drum before the nextcharging

Pagina 299

AR-651/810 SPECIFICATIONS 1 - 11. SPECIFICATIONS1.1. Specifications1.1.1. SystemCopy system Indirect electronic photo system (Dry type)Body type Con

Pagina 300

AR-651/810 COPY PROCESS 3 - 103. 3. Comparison of Copy Process to AR-650/800Process1. Photoconductive drum(1) Sensitivity(2) Surface potential2. Ch

Pagina 301

AR-651/810 COPY PROCESS 3 - 11Process AR-650/800 AR-651/81012. Fusing(1) System Long-life heat roller system Same as AR-650/800· Fuser roller: · Fus

Pagina 302 - Tension spring

AR-651/810 GENERAL OPERATIONS 4 - 14. GENERAL OPERATIONS4. 1. Overview of OperationCopier operation Operation during warming-up, pre-running and s

Pagina 303

AR-651/810 GENERAL OPERATIONS 4 - 24. 2. 2. Standby state (ready for copying)• Keys on control panel enabled• When no key is pressed for a certain

Pagina 304

AR-651/810 GENERAL OPERATIONS 4 - 3(7) Paper discharging• Exit sensor detecting passing of paper trailing edge• Main charger, developer bias and dis

Pagina 305

AR-651/810 GENERAL OPERATIONS 4 - 402253613651423190623613652503680220830260 8308901790128018301270178026032403330430260 404029802470Timing chart fo

Pagina 306 - Tray sensor

AR-651/810 GENERAL OPERATIONS 4 - 54. 2. 4. Bypass copying(1) Paper inserted into bypass feed tray.• SFB feed sensor turned ON~ “READY FOR BYPASS F

Pagina 307

AR-651/810 GENERAL OPERATIONS 4 - 64. 3. Abnormality DetectionWhen an abnormality occurs in the copier, a symbol corresponding to the type of the a

Pagina 308 - Intermediate transport sensor

AR-651/810 GENERAL OPERATIONS 4 - 7• When power is turned ON or feed unit initializing is operated:↓Presence or absence of paper detectedTray motor

Pagina 309 - Original width sensor

AR-651/810 GENERAL OPERATIONS 4 - 8A-2) Bypass misfeed ( )• When doing a bypass feeding:Bypass feed pickup solenoid turned ON↓Registration sensor

Pagina 310 - Platen guide

AR-651/810 SPECIFICATIONS 1 - 21.1.2. Basic specificationsA. Copy speed(1) Continuous copyNote 1: Specification for manual set document, single copy

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AR-651/810 GENERAL OPERATIONS 4 - 9B-1) Misfeed in copier ( )• Paper leading edge jam detected by exit sensorRegistration motor turned ON↓Exit se

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AR-651/810 GENERAL OPERATIONS 4 - 10• When a sheet of reversed paper is transported:Transport sensor 1 not detecting paper in a certain timing↓“Clea

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AR-651/810 GENERAL OPERATIONS 4 - 114. 4. Flowchart4. 4. 1. Power ON to readyYESYESNOANONONOYESYES"E03"Main SW ONDC power supply ONRes

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AR-651/810 GENERAL OPERATIONS 4 - 12YESYESYESYESNOYESNONONONONOANOYESYESYESNO NO NO"C41" "C44" "CA1""C26"YES

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AR-651/810 GENERAL OPERATIONS 4 - 134. 4. 2. Automatic feed copyingYESNONOYESYESYESNONONO"CA1"B"E01"YES"CA2"Press [ST

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AR-651/810 GENERAL OPERATIONS 4 - 14YESNOB"E02"Paper jam Isfuser unit exit sensor ON?Main charger OFFDischarge

Pagina 317 - 17. POWER SUPPLY UNIT

AR-651/810 CONTROL PANEL 5 - 15. CONTROL PANEL5. 1. Control Panel and Display PanelThe display unit consists of key switches and touch-panel switc

Pagina 318 - 17. 3. Output Channel

AR-651/810 CONTROL PANEL 5 - 2No. Message1 WAIT WARMING UP2 READY(WARMINGUP)3 READY4 COPYING5 Saving energy- Press [START]6 Place next originalPress

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AR-651/810 CONTROL PANEL 5 - 3No. MessageState of copier Note12 READY(SADDLE STITCHTRAY FULL)13 READY(SET CORRECTCASSETTE)14 READY (ADDINGTONER)15 R

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AR-651/810 CONTROL PANEL 5 - 4Fig. 5.2-1Fig. 5.2-2CAKIHEJBFDEG

Pagina 321 - 17. 4. Fuse

AR-651/810 SPECIFICATIONS 1 - 3C. OriginalD. Paper(1) SizeNote 1: Postcards can be used. (Reverse copy and duplex copy are inhibited.)Note 2: Name c

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AR-651/810 CONTROL PANEL 5 - 55. 2. 2. Display in abnormal conditionNo. Message1 Add paper2 Add tonerPress [HELP]3 Set key copycounter4 Paper misfe

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AR-651/810 CONTROL PANEL 5 - 6No. MessageAbnormal state and indication on display panel Solution15 Select the samesized Inserter sheetsas the origin

Pagina 324 - 17. 6. Power Supply Sequence

AR-651/810 CONTROL PANEL 5 - 75. 3. Relation between Copier State and Operator’s ActionOperation START CLEAR Digital CassetteINTERRUPTENERGY SAVERB

Pagina 325 - 18. PRINTED WIRING BOARDS

AR-651/810 CONTROL PANEL 5 - 85. 4. Operation5. 4. 1. Dot matrix LCD circuit(1) StructureThe DSP-LCD-320 is an STN blue mode transmissive type LCD

Pagina 326 - (2) PWA-F-LGC-340

AR-651/810 CONTROL PANEL 5 - 9(4) Data transmission(3) LCD drive operationThe following describes the drive operation to display the message “READY”

Pagina 327 - (3) PWA-F-SLG-340

AR-651/810 CONTROL PANEL 5 - 10LDON0"L""L" 17D7Q3IC8(7932)R3(COPY)5VLLED4G5. 4. 2. LED display circuit(1) Method of LED display

Pagina 328 - (4) PWA-F-PLG-340

AR-651/810 CONTROL PANEL 5 - 115. 5. Disassembly and Replacement[A] Control panel unit(1) Open the front cover and take off the front sideright inn

Pagina 329 - (5) PWA-F-CCD2-340

AR-651/810 CONTROL PANEL 5 - 12(6) Remove 9 screws and take off the MKEY board.(7) Remove 8 screws and take off the SKEY board.(8) Remove 4 screws a

Pagina 330 - (8) PWA-F-MOT-340

AR-651/810 SCANNING SECTION 6 - 1Exposure lamp Carriage-1 Drive pulley6. SCANNING SECTION6. 1. FunctionIn the scanning section of this copier, the

Pagina 331 - (9) PWA-F-MOT2-340

AR-651/810 SCANNING SECTION 6 - 26. 2. ConstructionThe construction and purpose of the scanning system are described in this section.(1) Original g

Pagina 332 - (Japan only)

AR-651/810 SPECIFICATIONS 1 - 4E. Paper feedF. Continuous copyG. Density adjustmentH. Picture quality modeI. Magnification ratio(1) Reduction, enlar

Pagina 333

AR-651/810 SCANNING SECTION 6 - 3(3) Carriage-2The carriage-2 consists of mirror-2, mirror-3, etc. and directs the reflected light from the mirror-1

Pagina 334

AR-651/810 SCANNING SECTION 6 - 4Carriage-1Carriage wireScanner motor Pulleys for carriage-26. 3. Operation6. 3. 1. Scanner motor(a) Scanning orig

Pagina 335

AR-651/810 SCANNING SECTION 6 - 56. 3. 2. Two-phase motor drive circuit (fixed-current type)The scanner motor is driven by the unipolar transistors

Pagina 336

AR-651/810 SCANNING SECTION 6 - 6SCN-MOTPWA-F-SLG123456654321IC4IC9J8SCNEN-0SCNDIR-0SCNRSTSCNREF-0ASCNMD3-0SCNMD2-0SCNMD1-0SCNCLK-01234J9+36V+36VCir

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AR-651/810 SCANNING SECTION 6 - 76. 4. Control for Exposure Lamp6. 4. 1. General descriptionControl circuit of the exposure lamp consists of the f

Pagina 338

AR-651/810 SCANNING SECTION 6 - 86. 4. 2. Exposure lampExternal electrode type Xenon fluorescent lamp is used as an exposure lamp in this copier.(1

Pagina 339

AR-651/810 SCANNING SECTION 6 - 96. 4. 3. Control circuit for exposure lampHCT00IC16HCT00IC16HCT00IC16P24+5V+5VSWEXPON–0APWA–F–SLG–340EXPON–0WDTOUT

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AR-651/810 SCANNING SECTION 6 - 106. 5. CCD Control6. 5. 1. Opto-electronic conversionA CCD (charge-coupled device) is used to produce an electric

Pagina 341

AR-651/810 SCANNING SECTION 6 - 116. 6. Automatic Original Size Detection CircuitThis circuit detects the size of original (standard sizes only) us

Pagina 342 - Trademark Acknowledgments

AR-651/810 SCANNING SECTION 6 - 12[A4 Series][LT Series]Fig.6.6-3 Sensor detection pointsST LTLGLDST–RLT–RAPS-5APS-4APS-2APS-3A5 B5 A4B4A3A5–RA4–RB5

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