Sharp ER-A440 Manuale Utente

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SERVICE MANUAL
ELECTRONIC
CASH REGISTER
MODEL ER-A440
SRV Key : LKGIM7113RCZZ
PRINTER : DP-730
("U" & "A" version)
CAUTION
EXTREME CAUTION MUST BE TAKEN WHEN SERVICING THIS MACHINE. EVEN
THOUGH THE MODE SWITCH IS IN THE OFF POSITION, VOLTAGE IS STILL SUPPLIED
TO THE ENTIRE MACHINE.
WHEN WORKING ON THIS MACHINE MAKE SURE THAT THE POWER CORD IS
REMOVED FROM THE WALL OUTLET.
CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3. SERVICE (SRV) MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CHAPTER 4. HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
CHAPTER 5. TEST FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6. DOWN LOAD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
CHAPTER 7. SERVICE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
CHAPTER 8. CIRCUIT DIAGRAM & PWB LAYOUT . . . . . . . . . . . . . . . . . . . 8-1
PARTS GUIDE
SHARP CORPORATION
CONTENTS
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
Parts marked with " " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones
for maintaining the safety and performance of the set.
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Sommario

Pagina 1 - SERVICE MANUAL

SERVICE MANUALELECTRONICCASH REGISTERMODEL ER-A440SRV Key : LKGIM7113RCZZPRINTER : DP-730("U" & "A" version)CAUTIONEXTREME CAU

Pagina 2 - CHAPTER 1. SPECIFICATIONS

2) Block diagramFig. 2-2P47FTI2P45FTI1P43P42P41/TMCIP40P37P36P35P34P33BREQBACKWAITP27/A23P26/A22P25/A21P24/A20P23/A19P22/A18P21/A17P20/A16A15A14A13A12

Pagina 3 - 5. Printer (DP-730)

3) Pin descriptionPIN No.SYMBOLSIGNALNAMEIN/OUTFUNCTION1 INRESET INPUT from CKDC WUTHBUFFER2INNON-MASKABLE INTERRUPT INPUTFOR SSP INTERRUPT INPUT3 VSS

Pagina 4 - 6. Drawer

2-2. G.A (MPCA7)1) Pin configurationGATE ARRAY (LZ9AH39)MPCA7Fig. 2-31RF2JF3PCUT4FCUT5VF6STAMP7SLF8SLRS9SLMTD10RES11TRG12TRG13POFF14INT115HTS116SCK117

Pagina 5 - CHAPTER 2. OPTIONS

2) Block diagramFig. 2-4MTDMTDRJMTRSLMTDSLMTSSLMTRSLMTDTXDISCKIRXDIHTS1SCK1STH1HTS2SCK2STH2ROS1ROS2RAS1RAS2RAS3OPTCSASRDWRRDOWROΦRESETRESVRESCPOFFMD0M

Pagina 6 - 6. Options

3) Pin descriptionPinNo.SignalnameIn/OutFunction1 RF Out Receipt side paper feed solenoid2 JF Out Journal side paper feed solenoid3PCUT Out Printer pa

Pagina 7 - MASTER RESET

PinNo.SignalnameIn/OutFunction105 DAX2 — Nu106MCR1 — Nu107MCR2 — Nu108WAIT Out Wait request signal109EXWAIT In External wait control input signal110 R

Pagina 8 - 1. Hard ware block diagram

PinNo.SYMBOLSIGNALNAMEIN/OUTFUNCTION33 KR7 KR7 IN KEY RETURN 734 AVRF GND35 AVDD VDD36 /RESET /RES0 IN37 XT232.768 KHz38 XT139 IC GND40 X24.19 MHz41 X

Pagina 9 - 2. Description of main LSI’s

This circuit monitors +24V supply voltage.The voltage at the (–) pin of the comparator IC3A is always main-tained to 5.1V by means of the zener diode

Pagina 10 - 2) Block diagram

RAM area memory mapFig. 5-4Note: RAS2 signal is formed as OR in the image area of 0 page.(lower32KB).I/O area memory mapFig. 5-5Note 1: MPCCS signal

Pagina 11 - 3) Pin description

6. SSP circuit1) Block diagramThis is the circuit employed to do the Special Service Preset(SSP). (Block diagram)Fig. 6-1(MPCA7 block diagram)Fig. 6-2

Pagina 12 - 2-2. G.A (MPCA7)

CHAPTER 1. SPECIFICATIONS1. Appearance/Rating1) RatingPower source AC 120 V ±10% 50/60HzPower consumption Standby: 11.5 WMaximum: 40 W (max.)Operating

Pagina 13 - I/R Control

3) SSP register access methodAccess to SSP break address register is performed through the tem-porary register as shown below:Fig. 6-5Enable flags can

Pagina 14

<Motor lock protection>When an abnormal load is applied to the mechanism, the DP (DotPulse) frequency is checked to prevent against the motor bu

Pagina 15 - 2-3. CKDC8

7) Caution CAUTION If fuse F2 should be blown, the dot head solenoid may be shorted. Besure to check the head impedance and driver breakdown.When fuse

Pagina 16 - 4. Reset (POFF) circuit

2) Power off sequenceWhen the CPU senses a service interruption, it performs necessaryprocedures for CPU stop. Then the CPU outputs a reset request to

Pagina 17 - 1) Memory map

CHAPTER 5. TEST FUNCTION1. General1) This diagnostic program has been developed for diagnosing ma-chine functions in the field. The program is contain

Pagina 18 - (OPTION)

3) Check itemsa) Key codeHARDWARE CODE" of the following keys will be displayed evertime the keys are pressed."---" indicates that a ke

Pagina 19 - 2) SSP register

3) Check itemsa) Check of the display in the test and the content of end print.4) Test terminationThis check is terminated automatically.The test term

Pagina 20 - 3) SSP register access method

3) Check itemsCheck printing of the termination message.4) Test terminationThis check is terminated automatically.The test terminates with the test an

Pagina 21 - Relation ship among RP/HP/DP

[12] Standard ROM test1) Key operation2) Functional descriptionSum check of the standard ROM (C00000H - C7FFFFH) is per-formed. If the lower two digit

Pagina 22 - 1) Power on sequence

If a compare error is found in the check sequence from PASS1 toPASS6, error print (error code E1) is performed. If there is no errorfound to the end o

Pagina 23 - 10. Power supply circuit

3. Mode switchFig. 3-1* The key can be removed in the REG or OFF position.* In the SRV’ mode, key inputs are prohibited and no display ismade. * With

Pagina 24 - Key code

CHAPTER 6. DOWN LOADFUNCTION1. General RAM data can be transmitted in the following two methods. Save the data before servicing as follows:ECR ←→ EC

Pagina 25 - 1 2 3 4 5 6 7 8 9 0

ECR-ER-02FD cableFig. 3-24. Application specificationThe following service (SRV) modes are available for the serial datatransfer of the ECR1) Data tra

Pagina 26 - 1 0 6 X-X

7. Operational method1) To prepare an ECR to receive data from another ECR or theER-02FD, the memory size of the receiving unit must the same asor gre

Pagina 27 - 7-SEGMENT DISPLAY:

CHAPTER 7. SERVICE PRECAUTION1. Error code tableWhen the following error codes are displayed, press the key and take a proper action according to th

Pagina 28 - [14] Option RAM test

8 7 6 5 432 1ABCD12345678DCBAVCH+5VVDDC2051000uFD41SR154-400D31SR154-400ZD1PTZ6.2AR8180L2220uHD2SFPL-52R510R63.6KFPOWER SUPPLY(MAIN PWB)Q2C4153HEAT SI

Pagina 29 - RS TEST OK

8 7 6 5 432 1ABCD12345678DCBA/WR/RD/AS+5V+5V+5VR7210KC41330PC42330PR7410KR7610K3-8C3-7D3-7D+5V+5VC43330PR7333R7533R7733R7810KC530.1uC209100u10VOSC232O

Pagina 30 - FUNCTION

8 7 6 5 432 1ABCD12345678DCBAFRDFSCKFSD4-4C4-4C+5VPER108 100R109 100R1101001-4A+5VGATE ARRAY(MPCA7)RF 1JF 2PCUT 3FCUT 4VF 5STAMP 6SLF 7SLRS 8S

Pagina 31 - (Baud rate setting: #903-A)

8 7 6 5 432 1ABCD12345678DCBA+5V +5V +5V +5VFMC CONTROL CIRCUIT (NOT USED)C2120.33U/50V+24 123IC6KIA7812Q4KTA1664VR25KR112820C740.1u/50VC21310u/50VR1

Pagina 32 - 7. Operational method

8 7 6 5 432 1ABCD12345678DCBAA13A8A9VDDA14A12A7A6A5RAS1A16A15R1250 OHMR1240 OHMA13A8A9VDDN.C 1A16 2A14 3A12 4A7 5A6 6A5 7A4 8A3 9A2 10A1 11A0

Pagina 33 - CHAPTER 7. SERVICE PRECAUTION

8 7 6 5 432 1ABCD12345678DCBAOPTION MEMORY (OPT CN)A18A16A14A12A7A6A5A4A3A2A1A0A[0..18]N.C 1A16 2A14 3A12 4A7 5A6 6A5 7A4 8A3 9A2 10A1 11A0 1

Pagina 34 - 1. MAIN PWB CIRCUIT DIAGRAM

• Distance between dots: 0.353 mm (H) ✕ 0.353 mm (W) • Journal near end sensor: Service route option• Print speed: Approx. 3.0 lines/sec.• Paper feed

Pagina 35 - CPU(HD6415108)

8 7 6 5 432 1ABCD12345678DCBA+24VF2FUSE+5VHPQ6C2412KR12910KC931000PR1263.3K2-1BR2062.7KR2075.6KCOM2.2K+5VRJTMG(DP)PRINTER & SENSERQ8C2412KR1325.6K

Pagina 36 - GATE ARRAY(MPCA7)

8 7 6 5 432 1ABCD12345678DCBAG[1'..10']G2 G1G4' G3' G2'G1'Q22A1663Q23A1663Q24A1663Q32Q33Q34R17712KR17812KR17912KR187220R

Pagina 37 - Not moun ted

8 7 6 5 432 1ABCD12345678DCBAKEYBOARD1ST4CN13CN14D11DD12DKEY I/F(MAIN PWB)ST[0..9]KR108-4B234561/RES0KR11R19947K8-4B8-8B8-4BST0ST1ST2ST3CL1CL2CL3CL4GN

Pagina 38

8 7 6 5 432 1ABCD12345678DCBA+5VRS232CC2220.1U/RSS/ERSTXD/CDSRXD/RI/DRS/CSS2-1C2-1C2-2B2-2B2-2B2-2B2-2B2-2BC2250.1UC2260.1UC2240.1UC2230.1UC1+ 12C1- 1

Pagina 39 - OPTION MEMORY (OPT CN)

2. MAIN PWB LAYOUT(1) SIDE A8 – 11

Pagina 41 - DISPLAY DRIVER(CKDC8)

8 7 6 5 432 1ABCD12345678DCBA3. FRONT PWB/POP UP PWB 1/1CN1POP CN(NORMAL)FND1G1'G2'G1'..G8'FND3 FND2G3'G4'G5'G6&apo

Pagina 42 - KEY I/F(MAIN PWB)

4. FRONT DISPLAY PWB8 – 14

Pagina 43

8 7 6 5 432 1ABCD12345678DCBA5. POP-UP PWB 1/1DIG7' DIG5'DIG6' DIG2'DIG3'DIG4' DIG1'CN1POP UP CNFND1FND3 FND2FND4D

Pagina 44 - 2. MAIN PWB LAYOUT

6. POP-UP DISPLAY PWB8 – 16

Pagina 45 - (2) SIDE B

CHAPTER 2. OPTIONS1. System configurationFig. 1-1(NOTE1) This symbol shows NEW MODELCOMPUTERLOCAL PURCHASEOPTION RAMER-03RAER-A440MASTER MACHINECABLE3

Pagina 46 - 3. FRONT PWB/POP UP PWB 1/1

8 7 6 5 432 1ABCD12345678DCBA+24VL1180uHHEAT SINKQ1KTD998 2 1CN17CAR BT CN7. PS PWBPOWER UNIT12CN1PS CN412 3BD1CP301R118KC24700UF/50VF1T2.5AL 250V3

Pagina 48 - 5. POP-UP PWB 1/1

COPYRIGHT 1998 BY SHARP CORPORATIONAll rights reserved.Printed in Japan.No part of this publication may be reproduced,stored in a retrieval system,

Pagina 49 - 6. POP-UP DISPLAY PWB

2. OptionsNo. NAME MODEL DESCRIPTION1 EXPANSION RAM CHIP ER-03RA 512K bytes RAM CHIP2 REMOTE DRAWER ER-04DW3 PRESETS LOADER ER-01FD/02FD FD unit4 KEY

Pagina 50 - 7. PS PWB

CHAPTER 3. SRV. RESET ANDMASTER RESET1. SRV. reset (Program Loop Reset)Used to return the machine back to its operational state after a lock-up has oc

Pagina 51 - 8. PS PWB

CHAPTER 4. HARDWARE DESCRIPTION1. Hard ware block diagramFig. 1-1CPUGATE ARRAYMPCA7DRAWERSTANDARDRAM132KBx2OPTIONALRAM512KBER-03RA:512KBSTANDARDROM256

Pagina 52 - Information Systems Group

2. Description of main LSI’s2-1. CPU (HD6415108-10)1) Pin configurationHD6415108-10 pin configurationFig. 2-1RESNMIVSSP10P11P12P13P14P15P16P17D0D1D2D3

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